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Amphenol 97 Series MIL-DTL-5015 Connectors

Amphenol 97 Series MIL-DTL-5015 Connectors

MATES WITH ALL THREADED
MIL-DTL-5015 CONNECTORS

The Amphenol 97 series is a durable, cost-effective MIL-DTL-5015 available in a variety of shell styles, sizes, contacts, and layouts. Contacts are silver-plated with pre-tinned solder cups. These circular connectors are excellent for industrial applications including robotics, machine tools and welding. For full product information on Amphenol 97 Series and MIL-DTL-5015 connectors, please see the specifications below.

Get shopping! Mil spec part number prefixes are MS3100A, MS3102A, MS3106A and MS3108A. 97 Series industrial prefixes include 97-3100A, 97-3102A, 97-3106A and 97-3108A.
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Amphenol

FEATURES

AMPHENOL 97 SERIES FEATURES

  • Cost-effective

  • Solder termination

  • UL-recognized and CSA-certified

  • Wide selection of shell styles and insert patterns

  • Wide variety of connector finishes

  • Threaded coupling, hard dielectric inserts

  • Solid or split-shell construction

Note: MS-A version (blue insulator) is inactive for new military designs. The 97 series can be purchased under inactive military part numbers, so use caution. MIL-DTL-5015 uses a neoprene insulator. Obsolete MS-A connectors can be purchased with the original hard blue insulator or the newer sealed construction, using a soft neoprene insulator. For the neoprene insulator, add “-RES” as a suffix to the part number.

MATERIALS & FINISHES

AMPHENOL 97 SERIES MATERIALS & FINISHES
Shell
Aluminum alloy
Shell Plating
Olive drab chromate or clear chromate coating over cadmium plating to QQ-P-416, black alloy, conductive black alloy, electroless nickel or green zinc
Contacts
Brass or copper alloy
Contacts Platings
Silver plating to QQ-S-365 (solder contacts have tinned solder pot); gold plating to
MIL-G-45204
Insulator
Diallyl phthalate (blue color)

ELECTRICAL DATA

AMPHENOL 97 SERIES ELECTRICAL DATA
Operating Voltage/Test Voltage


Suggested Operating Voltage

Air Spacing

Creepage Distance Nom.

Service Rating*

Test Voltage (RMS)

DC

AC (RMS)

IN.

MM.

IN.

MM.

I

1,000

250

200

1/32

0.79

1/16

1.59

A

2,000

700

500

1/16

1.59

1/8

3.18

D

2,800

1,250

900

1/8

3.18

3/16

4.76

E

3,500

1,750

1,250

3/16

4.76

1/4

6.35

B

4,500

2,450

1,750

1/4

6.35

5/16

7.94

C

7,000

4,200

3,000

5/16

7.94

1

25.4


* Each insulator has a specific rating. These numbers should be used by the designer only as a guide. The Service Ratings for each layout are listed here.

97 series connectors show no evidence of breakdown when the given test voltages are applied between the two closest contacts and between the shell and the contacts closest to the shell for a period of one minute, per MIL-STD-1344 Method 3001.


Current Rating & Contact Resistance

Contact Size

Test Current (Amps)

Potential Drop (Millivolts)

16

13

49

12

23

42

8

46

26

4

80

23

0

150

21


Maximum total current to be carried per connector in wire bundles as specified in MIL-W-5088. Contact resistance when tested to MIL-C-39029 will not exceed voltage drops listed in above table.

MECHANICAL

AMPHENOL 97 SERIES MECHANICAL
Wire Range Sizes
24 to 0 AWG
Contact Resistance
Insulation Resistance
> 5,000 megohms at 77°F (25°C) per MIL-DTL-5015, 3.18
Mating Life
100 cycles minimum per MIL-DTL-5015, 3.16
Salt Spray
MIL-STD-1344 Method 1001 Condition B minimum (Cadmium) 48-hour
Heat
+257˚F (+125˚C) for 60 hours, +185˚F (+85˚C) for 1,000 hours per MIL-DTL-5015, 4.6.14, minimum
Chemical Resistance
20-hour full immersion (unmated) in hydraulic fluid and lubricating oil per MIL-DTL-5015 minimum
Vibration
10 to 2,000Hz (15g’s) 10 microseconds maximum discontinuity to MIL-STD-1344 Method 2005 per MIL-DTL-5015
Shock
50g 11 millisecond duration, three major axes 10 microseconds maximum discontinuity to MIL-DTL-5015, 3.13
Contact Type
Solder (hard silver or gold plating)
Number of Circuits


Contact Retention and seperation forces to MIL-DTL-5015, 4.6.6 & 3.26 minimum.


Retention Axial Load

Separation Force Minimum

Contact Size

Newtons

Lbs.

Newtons

Lbs.

16

44

10

1

0.25

12

67

15

2

0.5

8

89

20

3

0.75

4

89

20

4

1

0

111

25

9

2


Polarization
Integral key and keyway plus optional rotational polarization.Click here for valid rotations.
Approvals/Agency Listing
UL# EII5497; CSA LR69183 for 97 Series

COMPONENTS

AMPHENOL 97 SERIES COMPONENTS




Plugs


Receptacles




Barrel/Shell




Coupling Nut/Spring





Insert Assembly




Insert Retainer Spring




Endbell


 
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