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Ulti-Mate Micro-D Combo Series Connectors

Ulti-Mate Micro-D Combo Series

COMBINATION POWER/COAX/MICRO CONTACTS IN TWO AND THREE ROW RECTANGULAR CONNECTOR

PEI-Genesis now offers Ulti-Mate’s line of Micro-D Combo Series connectors. Expandable tooling allows Ulti-Mate to offer any combination of Micro, Coax, and Power contacts in any of their standard 2 row shells from size 5 to 65. A Coax or a Power contact replaces 6 micro contacts, meaning a size 21 connector can have 2 power and 7 micro contacts. Coaxial contacts are for use with RG 178/U miniature cables.

When efficiency is a concern, other connectors cannot match the long-term durability and flexible advantages of the Micro-D Combo series by Ulti-Mate, brought to you by PEI-Genesis, and shipped within 48 hours of placing your order.

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Ulti-Mate Connector Inc.

MATERIALS & FINISHES

ULTI-MATE MICRO-D COMBO SERIES MATERIALS & FINISHES
Pin Contacts
Beryllium Copper (C17200) per ASTM B194.
Socket Contacts
Copper alloy (C21000) per ASTM B36 or leaded commercial bronze (C314000) per ASTM B140.
Contact Plating
Gold plated per MIL-DTL-45204D. 50 microinches min. is the standard thickness.
Metal Shells
Aluminum alloy per SAE-AMS-QQ-A-200/8, type 6061-T6. Finish is cadmium per SAE-AMS-QQ-P-416, TYPE II, CLASS 3, with suitable underplate with yellow chromate, this plating is not RoHS compliant. Or Finish Electroless Nickel plate per SAE AMS2404, class 3 or 4, .0005 minimum thickness.
Insulator Material
Preferred material is Polyphenylene sulfide (PPS) per MIL-M-24519 or ASTM D5927 GST 40F. Color Black.
LCP
Liquid Crystal Polymer-Vectra 130 (optional).
Interfacial Seals
Fluorosilicone elastomer per MIL-R-25988. Standard on “M” Series socket face.
Hardware
Stainless Steel, passivated.


ELECTRICAL DATA

ULTI-MATE MICRO-D COMBO SERIES ELECTRICAL DATA
Contact Resistance
8 mΩ Maximum @ 2.5 A
Current Rating
3.0 A Maximum
Current Rating (16 ga. Power)
10 A
Dielectric Withstanding Voltage
900 VAC at sea level, 300 VAC @ 70,000 ft. Solder cups and shielded cable same as MIL-DTL-83513; 600 VAC at sea level 150VAC @ 70,000 ft.
Impedance Data (Coax)
37 Ω ±5%
Insulation Resistance
5,000 MΩ Minimum


MECHANICAL

ULTI-MATE MICRO-D COMBO SERIES MECHANICAL
Contact Engaging and Separating Forces
6 oz. max per MIL-DTL-83513 (contact average is 3 oz.); Separation force is 5.0 oz. minimum.
Contact Mating and Unmating Forces per MIL-DTL-83513
Mate = 10 oz. X number of contacts maximum. Unmate = 10.5 oz. X number of contacts minimum.
Vibration
No damage or interruption detected (one microsecond sensitivity) when subjected toMethod 2005, Test Condition IV of MIL-STD-1344.
Shock
No damage or interruption detected (one microsecond sensitivity) when subjected to Test Condition E. Method 2004 of MIL-STD-1344.
Durability
No mechanical defects after 500 matings; Test criteria are mating force, contact resistance, contact engagement, and separation forces.
Salt Spray
No exposure of base metal or loss of performance after 96 hours for both Nickel and Cadmium plating.

HARDWARE

ULTI-MATE MICRO-D COMBO SERIES HARDWARE

Description

Mil Spec

UMI

A Max.

B Max.

Thread

Used on Sizes

Jackscrew Lo Allen

Jackscrew Hi Allen

Jackscrew
Lo Slot

Jackscrew
Hi Slot

Jackpost

M83513/05-02

M83513/05-03

M83513/05-05

M83513/05-06

M83513/05-07

83041xxxx

83041xxxx

83041xxxx

83041xxxx

83041xxxx

.361
(9.17)

.868
(22.05)

.361
(9.17)

.868
(22.05)

.500
(12.70)

.103
(2.62)

.610
(15.49)

.103
(2.62)

.610
(15.49)

.190
(4.83)

2-56 UNC-2A

2-56 UNC-2A

2-56 UNC-2A

2-56 UNC-2A

2-56 UNC-2B




9 through 51


Jackscrew Lo Allen

Jackscrew Hi Allen

Jackscrew
Lo Slot

Jackscrew
Hi Slot

Jackpost

M83513/05-012

M83513/05-013

M83513/05-015

M83513/05-016

M83513/05-017

83041xxxx

83041xxxx

83041xxxx

83041xxxx

83041xxxx

.390
(9.91)

.902
(22.91)

.390
(9.91)

.902
(22.91)

.500
(12.70)

.103
(2.62)

.610
(15.49)

.103
(2.62)

.610
(15.49)

.185
(4.70)

4-40 UNC-2A

4-40 UNC-2A

4-40 UNC-2A

4-40 UNC-2A

4-40 UNC-2B




100






CONTACT ARRANGEMENTS

ULTI-MATE MICRO-D COMBO SERIES CONTACT ARRANGEMENTS
Two Row Configuration
Micro signal (24 AWG), Power (16 AWG, 10 Amps), Coax (40 Ohms)
From shell size 5 to 65
Maximum up to 10 power contacts and 5 signal contacts
Three Row Configuration
20 signal / 4 power or coax
Configurations available:
Wire to Wire
Wire to Board
Board to Board


 
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