Amphenol Luminus Connectors
LIGHT-WEIGHT, COST-EFFECTIVE, “SCOOP-PROOF” CONNECTORS
The Amphenol Luminus Series are light-weight, cost-effective connectors that are highly reliable and simple to use. Amphenol Luminus connectors use AS39029 MIL Spec contacts for broad application compatibility and have a lower cost Stamped & Formed option available. Ideal where space is limited, these innovative, Amphenol Luminus “scoop-proof” connectors feature a locking mechanism that ensures stability, are suitable for blind-mating, and are RoHS compliant.
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FEATURESAMPHENOL LUMINUS SERIES FEATURES
MATERIALS & FINISHESAMPHENOL LUMINUS SERIES MATERIALS & FINISHES
Insulator Body Polyamide 6/6 (Nylon)
Grommet Silicone Rubber
Contact Retainer Stainless Steel
Contacts Copper Alloy
Stamped & Formed Contact - Hood Stainless Steel Stamped & Formed Contact - Sleeve Stainless Steel Plating Gold-plated 50 microinches per MIL-G-45204 type II, grade C, class I
Stamped & Formed Contact - Selective gold plate over mating area 3-5 microinches over nickel ELECTRICAL DATAAMPHENOL LUMINUS SERIES ELECTRICAL DATA
Insulation Resistance 5000 Ω Min. @ 500 VDC
Dielectric Withstanding, 60 Hz Push and Pull Twist and Lock Sea Level 1500VAC 1500VAC 45,000 Feet 600VAC - 70,000 Feet - 300VAC 100,000 Feet - 300VAC Current Rating by Contact Size & Wire Accommodation (Test Amps) Wire Size 22D 20 16 12 28 1.5 - - - 26 2.0 - - - 24 3.0 3.0 - - 22 5.0 5.0 - - 20 - 7.5 7.5 - 18 - - 10.0 - 16 - - 13.0 - 14 - - - 17.0 12 - - - 23.0 Contact Resistance of Mated Contacts End to-End Contact Size Maximum Millivolt Drop 22D 73 20 55 16 49 12 42 MECHANICALAMPHENOL LUMINUS SERIES MECHANICAL
Temperature Range -65°F to 257°F (-65°C to 125°C)
Temperature Life Push and Pull - 150 hours @ 203°F (95°C)
Twist and Lock - 500 hours @ 185°F (85°C) Temperature Cycling Push and Pull - 5 (1) Hour Cycles: 32°F to 203°F (0°C to 95°C)
Twist and Lock - 5 (1) Hour Cycles: -85°F to 257°F (-65°C to 125°C) Durability Push and Pull - 50 mating cycles
Twist and Lock - 500 mating cycles Thermal Shock Twist and Lock - 85°F to 392°F (-65°C to 200°C)
Altitude Immersion Twist and Lock - 5% salt solution
5000 Mohms @ 1500 VAC, sea level 5000 Mohms @ 300 VAC, 70K feet 5000 Mohms @ 300 VAC, 100K feet Vibration 10-2000 Hz, 15G Peak
Shock Twist and Lock - 100G Sawtooth, 6MS
Salt Spray Twist and Lock - 5% Salt Spray @ 203°F (95˚C) for 48 hours
Humidity 10 Days @ 77°F to 149°F (25˚C to 65˚C), 90-95% RH
Seal Rating IP67
Flammability Push and Pull - UL94, V0
Twist and Lock - UL94, V0, DOTG section 26.6.2 & 26.6.3, FAR Part 25 App F Part I RoHS & REACH Compliant Yes
Fluid Immersion Push and Pull -
Skydrol Hydraulic Fluid Hydraulic Fluids per MIL-PRF-832282 & MIL-PRF-87257 Ethylene Glycol Propylene Glycol Aviation Jet Fuel - A Twist and Lock - Lubricating Oil per MIL-PRF-7808 Cleaning Compound per MIL-PRF-87937, Alkaline Base Isopropyl Alchohol & Mineral Spirit Solution Skydrol Hydraulic Fluid Hydraulic Fluids per MIL-PRF-832282 & MIL-PRF-87257 Ethylene Glycol Propylene Glycol Aviation Jet Fuel - A |
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AMPHENOL LUMINUS SERIES APPLICATIONS
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TWIST & LOCKAMPHENOL LUMINUS SERIES TWIST & LOCK PART NUMBERS
Contact Qty Contact Size Shell Size Plug for Inline Receptacle For Pin Contact Panel Mount Receptacle Color Self-Adhesive Cradle Screw Mount Cradle Strain Relief
SJS830250 SJS830251# SJS830270 SJS830271# - -
SJS830210 SJS830211# SJS830230 SJS830231# - -
SJS862300 SJS862301# SJS862400 SJS862401# - -
3 16 8 SJS840310 SJS840311# SJS840340 SJS840341# SJS840300 SJS840301# SJS840350 SJS840351# SJS840320 SJS840321# SJS840330 SJS840331#
SJS4450000 SJS450100 N/A
SJS840410 SJS840411# SJS840400 SJS840401# - -
5 22 8 SJS860510 SJS860511# SJS870510* SJS870511*# SJS860500 SJS860501# - - SJS860520 SJS860521# SJS870520* SJS870521*#
SJS4450000 SJS450100 N/A
SJS861700 SJS861701# SJS861800 SJS861801# - -
8 22 7 SJS830100 SJS831100# SJS830101 SJS831101*# SJS830102 SJS831102# SJS830200 SJS831200# SJS830201 SJS831201# SJS830202 SJS831202# SJS830220** SJS831220**# SJS830221** SJS831221**# SJS830222** SJS831222**#
SJS8830000 SJS450250 SJS450300
1#16 & 8#22
SJS860100 SJS860101# SJS860200 SJS860201# - -
4#16 & 5#22
SJS860910 SJS860911# SJS860900 SJS860901# - -
SJS862100 SJS862101# SJS862200 SJS862201# - -
4#16 & 6#22
SJS861100 SJS861101# SJS861200 SJS861201# - -
SJS861300 SJS861301# SJS861400 SJS861401# - -
* SJS870510 uses pin contacts; SJS870520 uses socket contacts ** Square Panel Mount # With Contacts. Marked with part number without contacts. PUSH & PULLAMPHENOL LUMINUS SERIES PUSH & PULL PART NUMBERS
Contact Qty Contact Size Shell Size Plug for Socket Receptacle for Pin Contacts Code / Color Strain Relief 1 12 7 SJS512100 SJS512101# SJS512110 SJS512111# SJS512200 SJS512201# SJS512210 SJS512211#
SJS450300 1 16 6 SJS716100 SJS716101# SJS716110 SJS716111# SJS716200 SJS716201# SJS716210 SJS716211#
N/A 1 20 6 SJS720100 SJS720101# SJS720110 SJS720111# SJS720200 SJS720201# SJS720210 SJS720211#
N/A 3 16 11 SJS816100 SJS816101# SJS816110 SJS816111# SJS816120 SJS816121# SJS816200 SJS816201# SJS816210 SJS816211# SJS816220 SJS816221#
N/A 3 20 8 SJS820100 SJS820101# SJS820110 SJS820111# SJS820120 SJS820121# SJS820200 SJS820201# SJS820210 SJS820211# SJS820220 SJS820221#
SJS450400 # with Contacts. Marked with part number without contacts. BACC CROSS REFERENCEAMPHENOL LUMINUS SERIES BACC CROSS REFERENCE
BACC Part Number Amphenol PCD Part Number BACC15BFA SJS345000 BACC15BFB SJS891000 BACC63DE0316SA SJS616100 BACC63DE0316SB SJS616110 BACC63DE0316SC SJS616120 BACC63DE0320SA SJS620100 BACC63DE0320SB SJS620110 BACC63DE0320SC SJS620120 BACC63DF0316PA SJS616200 BACC63DF0316PB SJS616210 BACC63DF0316PC SJS616220 BACC63DF0320PA SJS620200 BACC63DF0320PB SJS620210 BACC63DF0320PC SJS620220 BACC63DG0116SB SJS516100 BACC63DG0116SR SJS516110 BACC63DG0120SG SJS520100 BACC63DG0120SY SJS520110 BACC63DH0116PB SJS516200 BACC63DH0116PR SJS516210 BACC63DH0120PG SJS520200 BACC63DH0120PY SJS520210 BACC63EDA-03PA SJS830351 BACC63EDA-03PAH SJS830350 BACC63EDA-03PN SJS830301 BACC63EDA-03PNH SJS830300 BACC63EDA-04PN SJS830401 BACC63EDA-04PNH SJS830400 BACC63EDA-05PN SJS850501 BACC63EDA-05PNH SJS850500 BACC63EDB-09PN SJS850901 BACC63EDB-09PNH SJS850900 BACC63EEA-03SA SJS830341 BACC63EEA-03SAH SJS830340 BACC63EEA-03SN SJS830311 BACC63EEA-03SNH SJS830310 BACC63EEA-04SN SJS830411 BACC63EEA-04SNH SJS830410 BACC63EEA-05SN SJS850511 BACC63EEA-05SNH SJS850510 BACC63EEB-09SN SJS850911 BACC63EEB-09SNH SJS850910 BACC63EFA-03PA SJS830331 BACC63EFA-03PAH SJS830330 BACC63EFA-03PN SJS830321 BACC63EFA-03PNH SJS830320 BACC63EFA-05PN SJS850521 BACC63EFA-05PNH SJS850520 BACC63EJ01A SJSE83050 SPLICESAMPHENOL LUMINUS SERIES SPLICE PART NUMBERS
Contact Contact Size Part Number
Socket Contacts
1 2 Bussed
SJS522600 SJS522601 400-4197-STJ-22 400-4197-DJT-22
22, 24, 26, 28, 30, 32
AMPHENOL LUMINUS SERIES SPLICE PART NUMBER DIMENSIONS 1 CONTACT
AMPHENOL LUMINUS SERIES SPLICE PART NUMBER DIMENSIONS 2 CONTACTS
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CONTACTSAMPHENOL LUMINUS SERIES CONTACTS - PINS FOR PUSH & PULL
Insert head first, Color Bands Wire Range Contact Size Wire Size AWG Pin Contact Part Number 1 2 3 Wire Strip Lengths Min. Max. Wire Hole Filler Color
M39029/ SCP058 Orange - Blue - Orange -
M39029/ SCP058 Orange - Blue - Yellow -
12 12 & 14 M39029/ Orange Blue Green .188 (4.77) .097 (2.46) 0.142 (3.61) MS27488-12-2 Yellow AMPHENOL LUMINUS SERIES CONTACTS - PINS FOR TWIST & LOCK
Insert head first, Color Bands Wire Range Contact Size Wire Size AWG Pin Contact Part Number 1 2 3 Wire Strip Lengths Min. Max. Wire Hole Filler Color 22D 22, 24, 26 & 28 M39029/ Orange Blue Black .125 (3.18) .030 (0.76) 0.054 (1.37) MS27488-22-2 Black
M39029/ SCP058 Orange - Blue - Orange -
M39029/ SCP058 Orange - Blue - Yellow -
12 12 & 14 M39029/ Orange Blue Green .188 (4.77) .097 (2.46) 0.142 (3.61) MS27488-12-2 Yellow # Stamped and Formed Contact All dimensions in inches (millimeters in parentheses) AMPHENOL LUMINUS SERIES CONTACTS - SOCKETS FOR PUSH & PULL
Insert head first, Color Bands Wire Range Contact Size Wire Size AWG Socket Contact Part Number 1 2 3 Wire Strip Lengths Min. Max. Wire Hole Filler Color 20 20, 22 & 24 M39029/ Orange Green Brown .188 (4.77) .040 (1.02) .083 (2.11) MS27488-20-2 Red 16 16, 18 & 20 M39029/ Orange Green Red .188 (4.77) .065 (1.65) 0.109 (2.77) MS27488-16-2 Blue 12 12 & 14 M39029/ Orange Green Orange .188 (4.77) .097 (2.46) 0.142 (3.61) MS27488-12-2 Yellow AMPHENOL LUMINUS SERIES CONTACTS - SOCKETS FOR TWIST & LOCK
Insert head first, Color Bands Wire Range Contact Size Wire Size AWG Socket Contact Part Number 1 2 3 Wire Strip Lengths Min. Max. Wire Hole Filler Color 22D 22, 24, 26 & 28 M39029/ Orange Green Yellow .125 (3.18) .030 (0.76) 0.054 (1.37) MS27488-22-2 Black
M39029/ SCS057 Orange - Green - Violet -
M39029/ SCS057 Orange - Green - Gray -
12 12 & 14 M39029/ Orange Green White .188 (4.77) .097 (2.46) 0.142 (3.61) MS27488-12-2 Yellow # Stamped and Formed Contact (Tape & Reel versions not available) All dimensions in inches (millimeters in parentheses) CONTACT TOOLSAMPHENOL LUMINUS SERIES CONTACT TOOLS - PINS FOR PUSH & PULL
Contact Size Hand-Crimp Tool Power-Crimp Tool Turret Heads Use Locator Color Plastic Insertion/ Insertion Tip Color Extraction Tip Color 20 M22520/1-01 WA27F†† M22520/1-04 Red M81969/14-11 Red White 16 M22520/1-01 WA27F†† M22520/1-04 Blue M81969/14-03 Blue White 12 M22520/1-01 WA27F†† M22520/1-04 Yellow M81969/14-04 Yellow White ††Contact us for more tool accessories. AMPHENOL LUMINUS SERIES CONTACT TOOLS - PINS FOR TWIST & LOCK
Contact Size Hand-Crimp Tool Power-Crimp Tool Turret Heads Use Locator Color Plastic Insertion/ Insertion Tip Color Extraction Tip Color 22D M22520/2-01 WA22†† M22520/2-09 - M81969/14-01 Green White 20 M22520/1-01 WA27F†† M22520/1-04 Red M81969/14-11 Red White 16 M22520/1-01 WA27F†† M22520/1-04 Blue M81969/14-03 Blue White 12 M22520/1-01 WA27F†† M22520/1-04 Yellow M81969/14-04 Yellow White ††Contact us for more tool accessories. All dimensions in inches (millimeters in parentheses) AMPHENOL LUMINUS SERIES CONTACT TOOLS - SOCKETS FOR PUSH & PULL
Contact Size Hand-Crimp Tool Power-Crimp Tool Turret Heads Use Locator Color Plastic Insertion/ Insertion Tip Color Extraction Tip Color 20 M22520/1-01 WA27F†† M22520/1-04 Red M81969/14-11 Red White 16 M22520/1-01 WA27F†† M22520/1-04 Blue M81969/14-03 Blue White 12 M22520/1-01 WA27F†† M22520/1-04 Yellow M81969/14-04 Yellow White ††Contact us for more tool accessories. All dimensions in inches (millimeters in parentheses) AMPHENOL LUMINUS SERIES CONTACT TOOLS - SOCKETS FOR TWIST & LOCK
Contact Size Hand-Crimp Tool Power-Crimp Tool Turret Heads Use Locator Color Plastic Insertion/ Insertion Tip Color Extraction Tip Color 22D M22520/2-01 WA22†† M22520/2-06 - M81969/14-01 Green White 20 M22520/1-01 WA27F†† M22520/1-04 Red M81969/14-11 Red White 16 M22520/1-01 WA27F†† M22520/1-04 Blue M81969/14-03 Blue White 12 M22520/1-01 WA27F†† M22520/1-04 Yellow M81969/14-04 Yellow White ††Contact us for more tool accessories. All dimensions in inches (millimeters in parentheses) |
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TWIST LOCK PLUGSAMPHENOL LUMINUS SERIES DIMENSIONS - TWIST LOCK - PLUGS SHELL SIZE 5
AMPHENOL LUMINUS SERIES DIMENSIONS - TWIST LOCK - PLUGS SHELL SIZE 7
AMPHENOL LUMINUS SERIES DIMENSIONS - TWIST LOCK - PLUGS SHELL SIZE 8
AMPHENOL LUMINUS SERIES DIMENSIONS - TWIST LOCK - PLUGS SHELL SIZE 10
TWIST LOCK RECEPTACLESAMPHENOL LUMINUS SERIES DIMENSIONS - TWIST LOCK - INLINE RECEPTACLES SHELL SIZE 5
AMPHENOL LUMINUS SERIES DIMENSIONS - TWIST LOCK - INLINE RECEPTACLES SHELL SIZE 7
AMPHENOL LUMINUS SERIES DIMENSIONS - TWIST LOCK - INLINE RECEPTACLES SHELL SIZE 8
AMPHENOL LUMINUS SERIES DIMENSIONS - TWIST LOCK - INLINE RECEPTACLES SHELL SIZE 10
TWIST LOCK PANEL MOUNTAMPHENOL LUMINUS SERIES DIMENSIONS - TWIST LOCK - PANEL MOUNT RECEPTACLES (REAR MOUNT) SHELL SIZE 8
AMPHENOL LUMINUS SERIES DIMENSIONS - TWIST LOCK - PANEL MOUNT RECEPTACLES (REAR MOUNT) SHELL SIZE 8 MATING FACES
White Mating Face Black Mating Face AMPHENOL LUMINUS SERIES DIMENSIONS - TWIST LOCK - PANEL MOUNT RECEPTACLES (FRONT MOUNT) SHELL SIZE 7
AMPHENOL LUMINUS SERIES DIMENSIONS - TWIST LOCK - PANEL MOUNT RECEPTACLES (FRONT MOUNT) SHELL SIZE 7 MATING VIEW
PUSH PULLAMPHENOL LUMINUS SERIES DIMENSIONS - PUSH PULL - PLUGS SHELL SIZE 6
AMPHENOL LUMINUS SERIES DIMENSIONS - PUSH PULL - PLUGS SHELL SIZE 7
AMPHENOL LUMINUS SERIES DIMENSIONS - PUSH PULL - PLUGS SHELL SIZE 8
Keyed Graphics, Mating View AMPHENOL LUMINUS SERIES DIMENSIONS - PUSH PULL - PLUGS SHELL SIZE 11
Keyed Graphics, Mating View AMPHENOL LUMINUS SERIES DIMENSIONS - PUSH PULL - INLINE RECEPTACLES SHELL SIZE 6
AMPHENOL LUMINUS SERIES DIMENSIONS - PUSH PULL - INLINE RECEPTACLES SHELL SIZE 7
AMPHENOL LUMINUS SERIES DIMENSIONS - PUSH PULL - INLINE RECEPTACLES SHELL SIZE 8
AMPHENOL LUMINUS SERIES DIMENSIONS - PUSH PULL - INLINE RECEPTACLES SHELL SIZE 11
DIMENSIONS ACCESSORIESAMPHENOL LUMINUS SERIES DIMENSIONS - STRAIN RELIEFS - SHELL SIZE 7
AMPHENOL LUMINUS SERIES DIMENSIONS - STRAIN RELIEFS - SHELL SIZE 8
AMPHENOL LUMINUS SERIES DIMENSIONS - CRADLE - SELF ADHESIVE - SHELL SIZE 5
AMPHENOL LUMINUS SERIES DIMENSIONS - CRADLE - SELF ADHESIVE - SHELL SIZE 8
AMPHENOL LUMINUS SERIES DIMENSIONS - CRADLE - SELF ADHESIVE - SHELL SIZE 10
AMPHENOL LUMINUS SERIES DIMENSIONS - CRADLE - SCREW MOUNT - SHELL SIZE 7
AMPHENOL LUMINUS SERIES DIMENSIONS - CRADLE - SCREW MOUNT - SHELL SIZE 8
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AMPHENOL LUMINUS SERIES ACCESSORIES
Shell Size Part Number Series Color Length (in) Height (in) Weight (g) 5 8 7 10 SJS257000 SJS4450000 SJS8830000 SJS9910000 Self-Adhesive Cradle Black White Black White 1.033 1.031 1.031 1.031 0.645 0.701 0.701 0.846 2.5 2.7 2.7 2.8
Screw Mount Cradle
SJS8201xx & SJS8202xx
Strain Relief
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WIRE STRIPPINGAMPHENOL LUMINUS SERIES WIRE STRIPPING
Wire Size A 22D .125 (3.18) 20 .188 (4.77) 16 .188 (4.77) 12 .188 (4.77) All dimensions in inches (millimeters in parentheses) CONTACT CRIMPINGAMPHENOL LUMINUS SERIES CONTACT CRIMPING
Correct
STEP 1: Insert wire into rear of contact. Wire insulation must press against rear of contact. Wire must be visible through inspection hole. STEP 2: M22520 series crimp tool and locator is recommended. See Contact and Tool Table for choice of turret head and selection setting according to contact size, part number and wire gauge size. STEP 3: Insert contact and wire into tool jaws. To crimp, squeeze handles together fully until ratchet releases and allows handles to expand; otherwise, contact cannot be extracted from tool jaws. Maintain slight insertion pressure on wire while crimping contact to wire. CONTACT INSERTIONAMPHENOL LUMINUS SERIES CONTACT INSERTION
STEP 1: Remove hardware from plug or receptacle and slip over wire bundle in proper order for reassembly. STEP 2: Using proper plastic insertion tool for corresponding contact, position wire in tip of the tool so that the tool tip presses against the contact shoulder. STEP 3: Press tool against contact shoulder and, with firm and even pressure, insert wired contact and tool tip into center contact cavity.
STEP 4: When contact bottoms, a slight “click” can be heard as tines of metal retaining clip snap into place behind contact shoulder. STEP 5: Remove tool and pull back lightly on wire to make sure contact is properly seated. Repeat operation with remainder of contacts to be inserted, beginning with the center cavity and working outward in alternating rows. STEP 6: After all contacts are inserted, fill any empty cavities with wire sealing plugs. Reassemble plug or receptacle hardware. Luminus not represented in photos (LJT) CONTACT EXTRACTIONAMPHENOL LUMINUS SERIES CONTACT EXTRACTION
STEP 1: Remove hardware from plug or receptacle and slide hardware back along wire bundle. STEP 2: Using plastic extraction tool with proper color code corresponding to contact size, place wire in tool. STEP 3: Insert tool into contact cavity until tool tip bottoms against the contact shoulder, expanding clip retaining tines.
STEP 4: Hold wire firmly in tool and extract wired contact and tool. Repeat operation for all contacts to be extracted. STEP 5: Fill any empty cavities with wire sealing plugs. Reassemble plug or receptacle hardware. Luminus not represented in photos (LJT) |
Philadelphia
19116
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