TE Connectivity DEUTSCH 2 or 4 Way Module EN4165
INHERENT FLEXIBILITY FOR NEW AEROSPACE APPLICATIONS
The TE Connectivity DEUTSCH DMC-M is standardized by European Specification EN4165. The DMC-M 2 or 4 Way Module is a rectangular modular connector offering inherent flexibility, space/weight savings and robustness. In addition, this product offers composite housings, aluminum wire capability and shunting configurations. The modularity of the DMC-M lets build part numbers from a set of standard elements. You can develop designs for special applications by modifying housing. DMC-M housings are available in aluminum alloy or composite, and nickel or cadmium plating finishes to resist severe environments. Screening and electromagnetic protection is guaranteed 360 degrees around. Designed with a lightweight material and metal plating, the 2 or 4 Way Module DMC-M is ideal for weight and mass saving.
FEATURESTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - FEATURES
MATERIALS & FINISHESTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - MATERIALS & FINISHES
Housing Material Aluminum alloy or Composite
Plating Finish Black nickel (F)
Olive drab cadmium (W) Nickel on composite (M) Olive drab on composite (J) Module Material Thermoplastic and fluoronated silicone
Gasket Material Conductive silicone (only for shielded versions)
Contact Copper alloy
Contact Plating Finish Gold over nickel
ELECTRICAL DATATE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - ELECTRICAL DATA
Withstanding Voltage At Sea Level Service Rating I - 1300V 50Hz (R.M.S.) module size 22
Service Rating II - 1500V 50Hz (R.M.S.) modules sizes 20, 16, 12, and 8 Withstanding Voltage Altitude Immersion to 121 hPa Service Rating I - 1000V 50Hz (R.M.S.) module size 22
Service Rating II - 1000V 50Hz (R.M.S.) modules sizes 20, 16, 12, and 8 Insulation Resistance At Sea Level ≥ 5000MΩ
Insulation Resistance Altitude Immersion to 121 hPa ≥ 1000MΩ
Contact Maximum Current Sealed Version Size 22 - 5.0A
Size 20 - 7.5A Size 16 - 13.0A Size 12 - 23.0A Size 8 - 46.0A (up to 90A with specific contacts) (Characteristics as per EN4165 & EN3155) EMI Shielding Performance Minimum Attenuation (dB) Frequency MHz Models F - W Models J - M 100 80 65 200 78 60 300 78 55 400 77 55 800 75 45 1000 75 45 1500 59 43 2000 55 40 3000 51 37 4000 48 35 6000 45 33 10000 40 30 MECHANICALTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - MECHANICAL
Module Retention In housing - ≥ 25.4daN
Contact Retention In module: Size 22 - 4.5daN
Size 20 - 9.0daN Size 16 - 11.0daN Size 12 - 13.0daN Size 8 - 15.6daN Coupling Endurance 500 mating cycles
Vibration 20 g
Shock 100 g
Salt Spray 96 hours (class F)
500 hours (class W, M, J) Service Temperature -55°C to +175°C
EXPLODED VIEWTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - EXPLODED VIEWS
2 - Receptacle keying component 3 - Fixing panel nuts 4 - Receptacle housing 5 - Conductive flat gasket 6 - Plug keying component 7 - Panel 8 - Fixing panel screws 9 - Plug housing 10 - Modules fitted with crimped contacts 11 - Accessory in 2 halves 12 - Chimneys |
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TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - APPLICATIONS
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RECEPTACLE HOUSINGSTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - RECEPTACLE HOUSING - PART NUMBER EXAMPLE
1 2 3 4 5 6 7 DMC-M D 84 B 3 5 W 01 **** CONNECTOR TYPE SHIELDING HOUSING TYPE DELIVERY CONFIGUR- KEYING COMPONENT TYPE KEYING COMPONENT PLATING FINISH* ISSUE SPECIAL MODIFI- EXPLANATION STEP 1 - CHOOSE SHIELDING Standard - Omit STEP 2 - CHOOSE HOUSING TYPE 42 - Receptacle housing 2 module STEP 3 - CHOOSE DELIVERY CONFIGURATION Omit or B00 - Receptacle housing delivered with the STEP 4 - CHOOSE KEYING COMPONENT TYPE (Only for B Configuration) 0 - Standard keying component type 0 (black color) STEP 5 - CHOOSE KEYING COMPONENT ORIENTATION IN THE RECEPTACLE HOUSING Not mounted - 0
STEP 6 - CHOOSE PLATING FINISH* Aluminum alloy: STEP 7 - CHOOSE SPECIAL MODIFICATIONS** A1064 - Electroless nickel * Composite version, contact us. ** More information, contact us. TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - RECEPTACLE KEYING
DMC-M receptacle housings can be delivered with a keying component allowing 6 mating possibilities. An additional 6 keying orientations are possible providing a total of 36 keying options thereby preventing connector misalignment and mismounting. This is especially useful for rack and multi connector applications.
Receptacle Keying Component
The assembly coupling mechanism requires the use of the tool part number 057-0590-80. It is delivered with a removable lock nut (coupling torque 0.1 to 0.13 daN.m). Part Numbering System
Version Deutsch Standard Version EN Standard Version Deutsch Sealed Version Material Aluminum alloy and stainless steel lock nut 01 732-8021-01 B EN4165R01 732-8174-01 02 732-8021-02 B EN4165R02 732-8174-02 03 732-8021-03 B EN4165R03 732-8174-03 04 732-8021-04 B EN4165R04 732-8174-04 05 732-8021-05 B EN4165R05 732-8174-05 06 732-8021-06 B EN4165R06 732-8174-06 10 732-8021-10 B EN4165R10 732-8174-10 Read Less PLUGSTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - PLUGS - PART NUMBER EXAMPLE
1 2 3 4 5 6 7 DMC-M D 89 B 3 5 W 01 **** CONNECTOR TYPE SHIELDING HOUSING TYPE DELIVERY CONFIGUR- KEYING COMPONENT TYPE KEYING COMPONENT PLATING FINISH ISSUE SPECIAL MODIFI- EXPLANATION STEP 1 - CHOOSE SHIELDING Standard - Omit STEP 2 - CHOOSE HOUSING TYPE 40 - Free plug 2 module STEP 3 - CHOOSE DELIVERY CONFIGURATION Omit or B00 - Plug housing delivered with the standard keying component not mounted STEP 4 - CHOOSE KEYING COMPONENT TYPE 0 - Standard keying component type 0 (black color) STEP 5 - CHOOSE KEYING COMPONENT ORIENTATION IN THE PLUG HOUSING Not mounted - 0
STEP 6 - CHOOSE PLATING FINISH* Aluminum alloy: STEP 7 - CHOOSE SPECIAL MODIFICATIONS** A1064 - Electroless nickel * Composite version, contact us. ** More information, contact us. TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - PLUG KEYING
DMC-M plug housings can be delivered with a keying component allowing 6 mating possibilities. An additional 6 keying orientations are possible providing a total of 36 keying options thereby preventing connector misalignment and mismounting. This is especially useful for rack and multi connector applications.
Plug Keying Component
The assembly of these keys does not require the use of a tool. Once clipped into their cavities, these keys must be broken to be removed. Part Numbering System Version Deutsch Part Number EN Part Number 01 732-8020-01 EN4165P01 02 732-8020-02 EN4165P02 03 732-8020-03 EN4165P03 04 732-8020-04 EN4165P04 05 732-8020-05 EN4165P05 06 732-8020-06 EN4165P06 10 732-8020-10 EN4165P10 Read Less MODULESTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - MODULES
Pin Contacts Per AS39029/58 and EN3155 Socket Contacts Per AS39029/57 and EN3155 Modules Details Part Number Cross Modules Details Part Number Cross
Note: 1) DMC-MA modules are compatible with Aluminum Cable contacts and with EN3155-70 / 71 size 22. 2) Distribution shunt modules use dedicated contacts based on standard M39029. 3) DMC-M 99-02, 99-03, 99-04, 16-02 are specific modules for high speed Ethernet application. Aluminum Cable Technology High Speed Modules Distribution Shunt Modules TE/Deutsch Part Numbers (DMC-M / 787) BOEING Part Numbers (BACCI10BC) STANDARD Part Numbers (EN4165) SHIELDED ACCESSORIESTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - SHIELDED ACCESSORIES - PART NUMBER EXAMPLE
1 2 3 732- 8052- 00 W A DMC-M FAMILY ACCESSORY CHIMNEY PLATING FINISH ISSUE EXPLANATION STEP 1 - CHOOSE ACCESSORY 8052 - Accessory for free plug STEP 2 - CHOOSE CHIMNEY 00 - 4 module version equipped with 4 round chimneys STEP 3 - CHOOSE PLATING FINISH Aluminum alloy: NON SHIELDED ACCESSORIESTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - METAL NON-SHIELDED CABLE CLAMPS - PART NUMBER EXAMPLE
1 2 732- 8002- 00 W DMC-M FAMILY METAL VERSION COMPOSITION PLATING FINISH EXPLANATION STEP 1 - CHOOSE COMPOSITION 00 - 4 module version STEP 2 - CHOOSE PLATING FINISH Omit - Black nickel TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - ULTEM NON-SHIELDED CABLE CLAMPS - PART NUMBER EXAMPLE
1 732- 8040- 01 DMC-M FAMILY ULTEM VERSION COMPOSITION EXPLANATION STEP 1 - CHOOSE COMPOSITION 00 A - 4 module version |
RECEPTACLE HOUSINGSTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - RECEPTACLE HOUSINGS - PART NUMBER EXAMPLE
1 2 3 4 5 6 EN4165 W 7 A 4 3 5 NUMBER OF THE STANDARD PLATING FINISH HOUSING TYPE SERIES COMPOSITION KEYING COMPONENT TYPE KEYING COMPONENT ORIENTATION IN THE RECEPTACLE HOUSING EXPLANATION STEP 1 - CHOOSE PLATING FINISH Aluminum alloy: STEP 2 - CHOOSE HOUSING TYPE 0 - Receptacle housing STEP 3 - CHOOSE SERIES Series 2 - A STEP 4 - CHOOSE COMPOSITION 2 - 2 module version STEP 5 - CHOOSE KEYING COMPONENT TYPE A - Standard keying component (black color) STEP 6 - CHOOSE KEYING COMPONENT ORIENTATION IN THE RECEPTACLE HOUSING Not mounted - 0
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - RECEPTACLE KEYING
DMC-M receptacle housings can be delivered with a keying component allowing 6 mating possibilities. An additional 6 keying orientations are possible providing a total of 36 keying options thereby preventing connector misalignment and mismounting. This is especially useful for rack and multi connector applications.
Receptacle Keying Component
The assembly coupling mechanism requires the use of the tool part number 057-0590-80. It is delivered with a removable lock nut (coupling torque 0.1 to 0.13 daN.m). Part Numbering System
Version Deutsch Standard Version EN Standard Version Deutsch Sealed Version Material Aluminum alloy and stainless steel lock nut 01 732-8021-01 B EN4165R01 732-8174-01 02 732-8021-02 B EN4165R02 732-8174-02 03 732-8021-03 B EN4165R03 732-8174-03 04 732-8021-04 B EN4165R04 732-8174-04 05 732-8021-05 B EN4165R05 732-8174-05 06 732-8021-06 B EN4165R06 732-8174-06 10 732-8021-10 B EN4165R10 732-8174-10 Read Less PLUGSTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - FREE PLUGS AND RACK & PANEL PLUGS - PART NUMBER EXAMPLE
1 2 3 4 5 6 7 EN4165 W 9 A 4 R 3 5 NUMBER OF THE STANDARD PLATING FINISH HOUSING TYPE SERIES COMPOSITION REVERSED KEYING COMPONENT TYPE KEYING COMPONENT ORIENTATION EXPLANATION STEP 1 - CHOOSE PLATING Aluminum alloy: STEP 2 - CHOOSE HOUSING TYPE 6 - Free plug STEP 3 - CHOOSE SERIES Series 2 - A STEP 4 - CHOOSE COMPOSITION 2 - 2 module version STEP 5 - CHOOSE REVERSED Omit - Standard STEP 6 - CHOOSE KEYING COMPONENT TYPE A - Standard keying component (black color) STEP 7 - CHOOSE KEYING COMPONENT ORIENTATION IN THE PLUG HOUSING Not mounted - 0
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - PLUG KEYING
DMC-M plug housings can be delivered with a keying component allowing 6 mating possibilities. An additional 6 keying orientations are possible providing a total of 36 keying options thereby preventing connector misalignment and mismounting. This is especially useful for rack and multi connector applications.
Plug Keying Component
The assembly of these keys does not require the use of a tool. Once clipped into their cavities, these keys must be broken to be removed. Part Numbering System Version Deutsch Part Number EN Part Number 01 732-8020-01 EN4165P01 02 732-8020-02 EN4165P02 03 732-8020-03 EN4165P03 04 732-8020-04 EN4165P04 05 732-8020-05 EN4165P05 06 732-8020-06 EN4165P06 10 732-8020-10 EN4165P10 Read Less MODULESTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - MODULES
Pin Contacts Per AS39029/58 and EN3155 Socket Contacts Per AS39029/57 and EN3155 Modules Details Part Number Cross Modules Details Part Number Cross
Note: 1) DMC-MA modules are compatible with Aluminum Cable contacts and with EN3155-70 / 71 size 22. 2) Distribution shunt modules use dedicated contacts based on standard M39029. 3) DMC-M 99-02, 99-03, 99-04, 16-02 are specific modules for high speed Ethernet application. Aluminum Cable Technology High Speed Modules Distribution Shunt Modules TE/Deutsch Part Numbers (DMC-M / 787) BOEING Part Numbers (BACCI10BC) STANDARD Part Numbers (EN4165) SHIELDED ACCESSORIESTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - SHIELDED ACCESSORY BODIES - PART NUMBER EXAMPLE
1 2 3 EN4165 F 14 P 4 NUMBER OF THE STANDARD PLATING FINISH SHIELDED ACCESSORY BODY PLUG COMPOSITION EXPLANATION STEP 1 - CHOOSE PLATING FINISH Aluminum alloy: STEP 2 - CHOOSE PLUG P - For free plug STEP 3 - CHOOSE COMPOSITION 2 - 2 module version NON SHIELDED ACCESSORIESTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - NON-SHIELDED CABLE CLAMPS - PART NUMBER EXAMPLE
1 2 3 EN4165 F 13 A 4 NUMBER OF THE STANDARD PLATING FINISH CABLE CLAMP MODULE SERIES COMPOSITION EXPLANATION STEP 1 - CHOOSE PLATING FINISH F - Black nickel STEP 2 - CHOOSE MODULE SERIES Series 2 - A STEP 3 - CHOOSE COMPOSITION 2 - 2 module version * Series 3, contact us. |
CONTACTSTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - CONTACTS
Color Code Color Code For contact P as per MIL-C 39029/58-*** As per EN3155 (ISO) For contact S as per MIL-C 39029/57-***
Contacts Cables Color Codes Color Codes Part Number DEUTSCH Type Size 1 2 3 1 2 Ø Over Insulation in/mm (Gauge AWG) Wire Section in/mm² 724-0001-22 724-0003-22 P S
Orange Orange Blue Green Black Yellow - - - - 0.71 to 1.37 0.095 to 0.40 182-0860-22 182-0862-22 P S
- - - - - -
0.71 to 1.37 0.095 to 0.40 724-0001-20 724-0003-20 P S
Orange Orange Blue Green Orange Violet - - - - 0.85 to 2.11 0.25 to 0.60 724-1063-20 724-1064-20 P S
- - - - - -
0.25 to 1.00 724-0001-16 724-0003-16 P S
Orange Orange Blue Green Yellow Gray - - - - 1.20 to 2.77 0.60 to 1.20 724-1063-16 724-1064-16 P S
- - - - - -
0.60 to 2.00 724-0001-12 724-0003-12 P S
Orange Orange Blue Green Green White - - - - 1.90 to 3.61 2.00 to 3.00 724-1063-12 724-1064-12 P S
- - - - - -
1.90 to 2.90 2.00 to 5.00 724-0001-08 724-0003-08 P S
- - - - - -
3.80 to 5.15 5.30 to 8.98 182-0001-08 182-0003-08 P S
- - - - - -
3.80 to 5.15 5.30 to 8.98 724-0004-16 724-0005-16 P S Micro co-ax 16 Yellow Yellow Red Orange Yellow Red
0.057 to 0.158 182-0125-08 182-0126-08 P S
- - - - - -
- 182-0048-08 182-0044-08 P S
- - - - - -
- 724-1272-22 S Shunt 22 - - - - - 0.71 to 1.37 0.095 to 0.40 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - DATABUS CONTACTS
Databus Contacts (Twisted Pair) as per MIL-C 38999 Series I, III and IV Standard Contacts Cables Part Number Type Size Color Code Types Conduct. Max. Section Braid Ø Max. 182-0034-03 182-0035-03 P S
182-0034-04 182-0035-04 P S
High Immunity Double Braid
Part numbers in red - Standard contacts delivered with modules Note: Contacts for aluminium cable, contact us. TOOLSTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - TOOLS
Contacts Tooling Part Number DEUTSCH Crimping Tool Crimping Tool Locator Locator Insertion and Extraction Tool 724-0001-22 724-0003-22
057-0467-32 057-0515-32 M22520/2-09 M22520/2-06
182-0860-22 182-0862-22
724-0001-20 724-0003-20
724-1063-20 724-1064-20
724-0001-16 724-0003-16
724-1063-16 724-1064-16
724-0001-12 724-0003-12
724-1063-12 724-1064-12
724-0001-08 724-0003-08
114-008 or 182-0001-08 182-0003-08
114-008 or 724-0004-16 724-0005-16 057-0463-12 * 057-0509-14 **
057-0539-32 * 057-0511-34 **
182-0125-08 182-0126-08
182-0048-08 182-0044-08
724-1272-22 057-0463-12 M22520/2-01 057-0467-32 M22520/2-09 M81969/14-01 TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - DATABUS CONTACTS
Databus Contacts (Twisted Pair) as per MIL-C 38999 Series I, III and IV Standard Sleeve Type Crimping Tool Crimping Tool Insertion and Extraction Tool Thermoplastic and silicone TDB-CY-08 TDB-CT-HEX 114-008 or Thermoplastic and silicone TDB-CT-08 TDB-CT-HEX 114-008 or Part numbers in red - Standard contacts delivered with modules * For central contact ** For exterior contact |
RECEPTACLE HOUSINGSTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - STACKABLE RECEPTACLE HOUSINGS
4 Module Version - DMC-M 82-01 2 Module Version - DMC-M 42-01
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - SHORT STACKABLE RECEPTACLE HOUSINGS
4 Module Version - DMC-M 83-01 2 Module Version - DMC-M 43-01
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - FLANGE MOUNTING RECEPTACLE HOUSINGS
4 Module Version* - DMC-M 84-01 2 Module Version* - DMC-M 44-01
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - SHORT FLANGE MOUNTING RECEPTACLE HOUSINGS
4 Module Version* - DMC-M 85-01 2 Module Version* - DMC-M 45-01
* DMC-MD shielded version (D): delivered with a conductive flat gasket part number 108-0019-00 A1142 for the 4 module version and 108-0019-01 A1142 for the 2 module version. Also, there is a sealing flat gasket part number 108-0019-00 for the 4 module version and 108-0019-01 for the 2 module version, not supplied with receptacles. Note: No accesory can be mounted on the rear of short receptacle housing. MULTI-RECEPTACLE HOUSINGSTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - MULTI-RECEPTACLE HOUSINGS
Standard Version Light Weight Version
Note: These multi-receptacle housing plates receive 4 module rack and panel plugs or free plugs version. No accessory can be mounted on the rear of light weight multi-receptacle housings version. Version 1044 0964 0804 0644 0484 0324 0244 0164 A (mm) 232.2 216.2 184.2 152.2 120.2 68.6 52.6 36.6 Number of rows 13 12 10 8 6 4 3 2 HOUSING PLUGSTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - FREE PLUGS
4 Module Version - DMC-M 80-01 2 Module Version - DMC-M 40-01
The receptacle/plug coupling is done with the tool part number 057-0592-80 or a standard allen key (coupling torque 0.1±0.03 daN.m) TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - RACK & PANEL PLUGS
4 Module Version* - DMC-M 88-01 2 Module Version* - DMC-M 48-01
TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - REVERSED RACK & PANEL PLUGS
4 Module Version* - DMC-M 89-01 2 Module Version* - DMC-M 49-01
* Panel cut out, see Panel Cutouts tab. MODULESTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - MODULES
Male Module Female Module
Sizes L1 Max. Sizes L2 Max. 22 to 12 16.46 22 to 12 22.40 8 18.70 8 33.20 Module extraction is done with the tool part number 057-0289-00 A or B. The module insertion in the housing (plug or receptacle) is done manually. KEY POLARIZATIONTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - KEY POLARIZATION
Module view from front face
Each module can have a specific polarization key A, B, C or D. The modules with standard polarization N can be installed in all keyway options.
PANEL CUTOUTSTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - PANEL CUTOUTS FOR RACK AND PANEL PLUGS
Type 88, 89 Type 48, 49
DMC-M 88, 89 with receptacle housing 82, 83, 84, 85 Misalignement max between. DMC-M 48,89 with receptacle housing 42, 43, 44, 45 Rack and Panel to receptacle housing. OZ : ± 2 mm OY : ± 0.75 mm OX : ± 0.75 mm θ : ± 1° TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - PANEL CUTOUTS FOR RECEPTACLE HOUSINGS
Type 82, 83, 84, 85 Type 42, 43, 44, 45
Coupling torque for panel screw 0.2 daN.m max.
DMC-M 80 with receptacle housing 82, 83, 84, 85 |
SHIELDED ACCESSORY BODIESTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - SHIELDED ACCESSORY BODIES
4 Module Version 2 Module Version
NON SHIELDED CABLE CLAMPSTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - NON SHIELDED CABLE CLAMPS
4 Module Version 2 Module Version
FLIGHT PROTECTION CAPSTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 - FLIGHT PROTECTION CAPS
Shielded Cap for 4 Module Receptacle Housings Shielded Cap for 2 Module Receptacle Housings
Sealed Cap for 4 Module Receptacle Housings Captive Sealed Cap for 4 Module Receptacle Housings
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CONTACT CRIMPINGTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 – CONTACT CRIMPING
STEP 1: Use a crimping tool with the appropriate pilot stop. STEP 2: Strip the copper wire over* 5 mm maximum. STEP 3: Insert the contact in the crimping tool.
STEP 4: Insert the wire in the contact. STEP 5: Tighten the crimping tool. STEP 6: Inspect the contact. It must have 8 markings, and the wire must be seen in the contact side hole. * For aluminum wire, contact us. Note: For the use of a shielded version, do not forget to slide the cables in the chimney before crimping the contacts. CONTACT & MODULE INSERTION/EXTRACTIONTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 – CONTACT INSERTION / EXTRACTION
STEP 1: Use the appropriate plastic tool.
Tools Part Numbers Contacts Size M81969/14-01 22 M15570-20 20 M15570-16 16 M15570-12 12 114-008 or M81969/14-06 8
STEP 2: Insert the wire in the slot of the colored side of tool. Pull the wire until the contact butts against the tool. STEP 3: Insert the contact in the corresponding module cavity. Push the contact fully home. Then remove the tool and lightly pull the wire back to make sure that the contact is well inserted.
STEP 4: For extraction, insert the wire in the slot of the white side of the tool. Slide the tool into the cavity and push fully home until it is butted against the contact shoulder. STEP 5: Press the wire between the fingers and the tool. Then pull the overall wire and tool back. TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 – MODULE INSERTION / EXTRACTION
STEP 1: The module must be inserted from the rear side of the housing. The module polarization key must be visible from the marked side of the housing. STEP 2: Push manually the module (wired or not) until butting. For sealed modules use the insertion tool part number 057-0699-00 A or B. Make sure that the module is well inserted either by pulling back the wires (if wired) or by pushing the module from the front of the housing. STEP 3: For extraction use the tool part number 057-0289-00 A or B.
STEP 4: Slide the tool around the cable. Then push the tool inside the housing until butting. STEP 5: Note the different tool’s position depending on the A, B, C or D cavities. STEP 6: Press the cable between the tool and the fingers and pull the overall back. If the module is not wired, use the same tool, but push the module from the front of the housing. MOUNTING & COUPLINGTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 – RECEPTACLE KEYING COMPONENT MOUNTING
STEP 1: The receptacle keying component must be inserted by the rear side of the receptacle housing. Choose the orientation 1, 2, 3, 4, 5 or 6 by 60° rotation. Orientation is indicated by the largest keyway. STEP 2: Insert the nut from the front of the receptacle housing.
STEP 3: For mounting and dismounting, use the tool part number 057-0590-80. STEP 4: Tighten the nut with the tool, by applying a TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 – PLUG KEYING COMPONENT MOUNTING
STEP 1: Use the plug keying component corresponding to the receptacle keying component (same color code). Choose the orientation 1, 2, 3, 4, 5 or 6 by 60° rotation. Orientation is indicated by the largest keyway. STEP 2: Insert the plug keying component in the front side of the plug housing. Make sure that the orientation allows the insertion of the receptacle keying component. Then fix the plug keying component manually by pushing it down to the bottom of its cavity. TE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 – FREE PLUG / RECEPTACLE COUPLING
Use the tool part number 057-0592-80 or a standard allen key and apply a 0.1± 0.03 daN.m coupling torque. CHIMNEYSTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 – SHIELDED BRAID MOUNT ON CHIMNEY
STEP 1: Slide the chimney and the shielded braid around the cable. STEP 2: Slide the shielded braid and the 3 mm “band it” ring over the chimney.
STEP 3: Use the tool part number 057-0450-00 to tighten the ring around the shielded braid over the chimney. STEP 4: Clip the module in the housing. SHIELDED ACCESSORIESTE CONNECTIVITY DEUTSCH 2 OR 4 WAY MODULE EN4165 – SHIELDED ACCESSORIES ASSEMBLY
STEP 1: Choose the appropriate plug or receptacle accessory. Insert the accessory in the housing. Make sure that the marking of the accessory is in front of the respective housing’s cavities. STEP 2: Insert the chimneys in their respective cavities.
STEP 3: Fit the accessory cover, and tighten the overall screws by applying a 0.05+0.02 daN.m coupling torque with a standard allen key. |
