TE Connectivity DEUTSCH DTS Connectors MIL-DTL-38999 Series III / EN3645
SEALED SELF-LOCKING CONNECTORS
TE Connectivity DEUTSCH MIL-DTL-38999 Series III / EN3645 Metal DTS connectors offer high density contact arrangements in a miniature metal circular connector. DTS connectors were designed as military and aerospace components, and are now being used in many commercial applications requiring extremely reliable interconnections. These TE DEUTSCH DTS connectors are quick-mating, environmentally-sealed, triple-lead threaded, have a self-locking coupling, and are EMI-RFI-shielded. A variety of D38999 backshells are available. For full product details on TE Connectivity DEUTSCH EN3645 DTS connectors, please see the specifications below.
- TECH
SPECS - APPLICATIONS
- CREATE PN
38999
MILITARY - CREATE PN
38999
COMMERCIAL - CREATE PN
EN3645 - CONTACTS
& TOOLING - DIMENSIONS
- ACCESSORIES
- ASSEMBLY
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FEATURESTE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III FEATURES
MATERIALS & FINISHESTE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III MATERIALS & FINISHES
Shell Aluminium alloy or Stainless Steel
Shell Plating Electroless Nickel, Olive Drab Chromate over nickel, Black Zinc Nickel, Nickel PTFE
Contacts Copper alloy
Contact Platings 50u" Gold Plated
Insulator Rigid Plastic dielectric
Seals Fluorinated silicone based elastomer
ELECTRICAL DATATE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III ELECTRICAL DATA
Wire Range Sizes 12-24AWG
Insulation Resistance 5000 Megaohms minimum at 77°F (25°C)
Contact Resistance of Mated Contacts End to End Contact Size Maximum Millivolt Drop 22D 40 20 35 16 25 12 25 Test Voltage ac rms Sea Level 100,000 feet altitude Service Rating Mated Unmated Mated Unmated M 1300 1300 800 200 N 1000 1000 600 200 I 1800 1800 1000 200 II 2300 2300 1000 200 Operating Voltage Service Rating N M I II Operating Voltage 300VAC/450VDC 400VAC/500VDC 600VAC/850VDC 900VAC/1250VDC Current Rating Wire Size Contact Size Max. Current for test in AMPS Potential Drop Millivolt at 24 20 3 20 20 7.5 20 16 7.5 16 16 13 14 12 17 12 12 23 MECHANICALTE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III MECHANICAL
Operating Temperature W - Olive Drab -65°C to +175°C (-85°F to +347°F)
F - Electroless Nickel -65°C to +200°C (-85°F to +392°F) K - Stainless Steel -65°C to +200°C (-85°F to +392°F) S - Electrodeposited Nickel Stainless Steel -65°C to +200°C (-85°F to +392°F) T - Nickel PTFE -65°C to +175°C (-85°F to +347°F) Z - Black Zinc Nickel -65°C to +175°C (-85°F to +347°F) Sealing Against sand, dust per MIL-STD-202 & ice resistance
Wire Sealing Range Minimum Maximum Contact Size Inches MM Inches MM 22D 0.030 0.76 0.054 1.37 20 0.040 1.02 0.83 2.11 16 0.065 1.65 0.109 2.77 12 0.097 2.46 0.142 3.61 8 (Co-ax) 0.135 3.43 0.155 3.94 8 (Twinax) 0.124 3.15 0.134 3.4 Insulation Strip Length Strip Length Contact Size Inches MM 22D 0.125 3.18 20 0.188 4.77 16 0.188 4.77 12 0.188 4.77 Mating Life 500 mating cycle
Salt Spray Z - Black Zinc Nickel, 500 hours per MIL-STD-1344A method 1001 condition C
W - Olive Drab, 500 hours per MIL-STD-1344A method 1001 condition C F - Electroless Nickel, 48 hours per MIL-STD-1344A method 1001 conditon B K - Stainless Steel, 2000 hours per MIL-STD-1344A method 1001 condition C S - Electrodeposited Nickel Stainless Steel, 2000 hours per MIL-STD-1344A method 1001 condition C T - Nickel PTFE, 500 hours per MIL-STD-1344A method 1001 condition C Temp Durability W - Olive Drab -65°C to +175°C (-85°F to +347°F)
F - Electroless Nickel -65°C to +200°C (-85°F to +392°F) K - Stainless Steel -65°C to +200°C (-85°F to +392°F) S - Electrodeposited Nickel Stainless Steel -65°C to +200°C (-85°F to +392°F) T - Nickel PTFE -65°C to +175°C (-85°F to +347°F) Z - Black Zinc Nickel -65°C to +175°C (-85°F to +347°F) Chemical Resistance Lubricating oils, hydraulic fluids, coolants, deicing fluids per MIL-STD-1344A Method 1016 condition a-1
Sine Vibration 60g at -55°C per MIL-DTL-38999L 4.5.23.2.1
Random Vibration 49.5 grms at ambient temperatures
Shock 300 grms
EMI Shielding Effectiveness 100 MHz to 10 GHz - minimum attenuation of 50dB
Contact Type Crimp, fiber optic, co-ax, twinax, or printed circuit
Number of Circuits 2 to 128
Contact Insertion Rear Insertion/Rear Extraction with simple plastic or high quality metal hand tools.
Polarization Five keyways with optional master keyway rotations
Approvals (Note insert and main keyways remain fixed)
Contact Retention Retention Axial Load +/-10 percent Separation Force Minimum (initial) Contact Size Newtons Lbs. Newtons Ounces 22D 44 10 0.19 0.7 20 15 67 0.19 0.7 16 25 111 0.56 2 12 25 111 0.83 3 8 25 111 1.39 5 8 Triax 25 111 1.39 5 |
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TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III APPLICATIONS
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STEP 1: SHELL STYLETE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III MILITARY PART NUMBER EXAMPLE
1 2 3 4 5 6 D38999/20 F A35 P A -L/C SHELL STYLE FINISH LAYOUT CONTACT KEYING MODIFIER 
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STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
D38999/20 D38999/24 D38999/26 STEP 2: FINISHSTEP 2: SELECT FINISH
 F = Electroless Nickel W = Olive Drab Chromate over Cadmium over Electroless Nickel Available with PC pins. Contact us for more details. STEP 3: LAYOUTSTEP 3: SELECT LAYOUT
Contacts Military Commerical Rating Total 22D 20 16 12 8 A35 9-35 M 6 6 A98 9-98 I 3 3 11-01 1 1 B5 11-5 I 5 5 11-12 1 1 B35 11-35 M 13 13 B98 11-98 I 6 6 B99 11-99 I 7 7 C4 13-4 I 4 4 C8 13-8 I 8 8 C35 13-35 M 22 22 C98 13-98 I 10 10 D5 15-5 II 5 5 D15 15-15 I 15 14 1 D18 15-18 I 18 18 D19 15-19 I 19 19 D35 15-35 M 37 37 D97 15-97 I 12 8 4 E6 17-6 I 6 6 E8 17-8 II 8 8 E26 17-26 I 26 26 E35 17-35 M 55 55 17-75 I 2 2 E99 17-99 I 23 21 2 F11 19-11 II 11 11 F32 19-32 I 32 32 F35 19-35 M 66 66 G11 21-11 I 11 11 G16 21-16 II 16 16 G35 21-35 M 79 79 G39 21-39 I 39 37 2 G41 21-41 I 41 41 G75 21-75 N 4 4* H21 23-21 II 21 21 H35 23-35 M 100 100 H53 23-53 I 53 53 H55 23-55 I 55 55 J4 25-4 I 56 48 8 J19 25-19 I 19 19 J20 25-20 N 30 10 13 4 3** J24 25-24 I 24 12 12 J29 25-29 I 29 29 J35 25-35 M 128 128 25-36 39 24 10 2 3 25-41 46 40 4 2 J46 25-46 I 46 40 4 2* J61 25-61 I 61 61 * Coax ** Twinax NOTE: Coaxial type contacts are only rated for 175°C (347°F). Read Less LAYOUTS BY NUMBER OF CONTACTS
Layout 09-35 09-98 11-01* 11-05 11-12* 11-35 11-98 # of Contacts 6 - #22 3 - #20 1 - #8 5 - #20 1 - #12 13 - #22 6 - #20
Layout 11-99 13-04 13-08 13-35 13-98 15-05 15-15* # of Contacts 7 - #20 4 - #16 8 - #20 22 - #22 10 - #20 5 - #16 14 - #20, 1 - #16
Layout 15-18 15-19 15-35 15-97* 17-06 17-08* 17-26 # of Contacts 18 - #20 19 - #20 37 - #22 8 - #20, 4 - #16 6 - #12 8 - #16 26 - #20
Layout 17-35 17-75* 17-99* 19-11* 19-32 19-35 21-11* # of Contacts 55 - #22 2 - #8 21 - #20, 2 - #16 11 - #16 32 - #20 66 - #22 11 - #12
Layout 21-16 21-35 21-39 21-41 21-75* 23-21* # of Contacts 16- #16 79 - #22 2 - #16, 37 - #20 41 - #20 4 - #8 21 - #16
Layout 23-35* 23-53 23-55* 25-04* 25-19* # of Contacts 100 - #22 53 - #20 55 - #20 48 - #20, 8 - #16 19 - #12
Layout 25-20* 25-24* 25-29* 25-35 25-36 # of Contacts 10 - #20, 12 - #16, 29 - #16 128- #22 24 - #20,
Layout 25-41 25-46* 25-61* # of Contacts 22 - #22, 40 - #20, 61 - #20 Read Less STEP 4: CONTACTSTEP 4: SELECT CONTACT
P = Pin STEP 5: POLARIZATIONSTEP 5: SELECT POLARIZATION
N = Normal (Standard) Receptacle Plug Minor Key Location Shell Size Polarization AR & AP BR & BP CR & CP DR & DP 9 N A B C D E 105 102 80 35 64 91 140 132 118 140 155 131 215 248 230 205 234 197 265 320 312 275 304 240 11 N 95 141 208 236 13 A 113 156 182 292 15 B C D E 90 53 119 51 145 156 146 141 195 220 176 184 252 255 298 242 17 N 80 142 196 293 19 A B C D E 135 49 66 62 79 170 169 140 145 153 200 200 200 180 197 310 244 257 280 272 21 N 80 142 196 293 23 A 135 170 200 310 25 B C D E 49 66 62 79 169 140 145 153 200 200 180 197 244 257 280 272 STEP 6: MODIFIERSTEP 6: MODIFIER
Omit for standard contacts LC = For use with standard contacts but supplied with contacts, seal plugs or tools. (P.O. must state Less Contacts.) Note: LC is not marked on parts. |
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STEP 1: SHELL STYLETE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III COMMERCIAL PART NUMBER EXAMPLE
1 2 3 4 5 6 DTS20 F 9-35 P A -LC SHELL STYLE FINISH LAYOUT CONTACT KEYING MODIFIER
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STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE
DTS20 DTS24 DTS26 STEP 2: FINISHSTEP 2: SELECT FINISH
F = Electroless Nickel W = Olive Drab Chromate over Cadmium over Electroless Nickel Available with PC pins. Contact us for more details. STEP 3: LAYOUTSTEP 3: SELECT LAYOUT
Contacts Military Commerical Rating Total 22D 20 16 12 8 A35 9-35 M 6 6 A98 9-98 I 3 3 11-01 1 1 B5 11-5 I 5 5 11-12 1 1 B35 11-35 M 13 13 B98 11-98 I 6 6 B99 11-99 I 7 7 C4 13-4 I 4 4 C8 13-8 I 8 8 C35 13-35 M 22 22 C98 13-98 I 10 10 D5 15-5 II 5 5 D15 15-15 I 15 14 1 D18 15-18 I 18 18 D19 15-19 I 19 19 D35 15-35 M 37 37 D97 15-97 I 12 8 4 E6 17-6 I 6 6 E8 17-8 II 8 8 E26 17-26 I 26 26 E35 17-35 M 55 55 17-75 I 2 2 E99 17-99 I 23 21 2 F11 19-11 II 11 11 F32 19-32 I 32 32 F35 19-35 M 66 66 G11 21-11 I 11 11 G16 21-16 II 16 16 G35 21-35 M 79 79 G39 21-39 I 39 37 2 G41 21-41 I 41 41 G75 21-75 N 4 4* H21 23-21 II 21 21 H35 23-35 M 100 100 H53 23-53 I 53 53 H55 23-55 I 55 55 J4 25-4 I 56 48 8 J19 25-19 I 19 19 J20 25-20 N 30 10 13 4 3** J24 25-24 I 24 12 12 J29 25-29 I 29 29 J35 25-35 M 128 128 25-36 39 24 10 2 3 25-41 46 40 4 2 J46 25-46 I 46 40 4 2* J61 25-61 I 61 61 * Coax ** Twinax NOTE: Coaxial type contacts are only rated for 175°C (347°F). Read Less LAYOUTS BY NUMBER OF CONTACTS
Layout 09-35 09-98 11-01* 11-05 11-12* 11-35 11-98 # of Contacts 6 - #22 3 - #20 1 - #8 5 - #20 1 - #12 13 - #22 6 - #20
Layout 11-99 13-04 13-08 13-35 13-98 15-05 15-15* # of Contacts 7 - #20 4 - #16 8 - #20 22 - #22 10 - #20 5 - #16 14 - #20, 1 - #16
Layout 15-18 15-19 15-35 15-97* 17-06 17-08* 17-26 # of Contacts 18 - #20 19 - #20 37 - #22 8 - #20, 4 - #16 6 - #12 8 - #16 26 - #20
Layout 17-35 17-75* 17-99* 19-11* 19-32 19-35 21-11* # of Contacts 55 - #22 2 - #8 21 - #20, 2 - #16 11 - #16 32 - #20 66 - #22 11 - #12
Layout 21-16 21-35 21-39 21-41 21-75* 23-21* # of Contacts 16- #16 79 - #22 2 - #16, 37 - #20 41 - #20 4 - #8 21 - #16
Layout 23-35* 23-53 23-55* 25-04* 25-19* # of Contacts 100 - #22 53 - #20 55 - #20 48 - #20, 8 - #16 19 - #12
Layout 25-20* 25-24* 25-29* 25-35 25-36 # of Contacts 10 - #20, 12 - #16, 29 - #16 128- #22 24 - #20,
Layout 25-41 25-46* 25-61* # of Contacts 22 - #22, 40 - #20, 61 - #20 Read Less STEP 4: CONTACTSTEP 4: SELECT CONTACT
P = Pin STEP 5: POLARIZATIONSTEP 5: SELECT POLARIZATION
N = Normal (Standard) Receptacle Plug Minor Key Location Shell Size Polarization AR & AP BR & BP CR & CP DR & DP 9 N A B C D E 105 102 80 35 64 91 140 132 118 140 155 131 215 248 230 205 234 197 265 320 312 275 304 240 11 N 95 141 208 236 13 A 113 156 182 292 15 B C D E 90 53 119 51 145 156 146 141 195 220 176 184 252 255 298 242 17 N 80 142 196 293 19 A B C D E 135 49 66 62 79 170 169 140 145 153 200 200 200 180 197 310 244 257 280 272 21 N 80 142 196 293 23 A 135 170 200 310 25 B C D E 49 66 62 79 169 140 145 153 200 200 180 197 244 257 280 272 STEP 6: MODIFIERSTEP 6: MODIFIER
Omit for standard contacts LC = For use with standard contacts but supplied with contacts, seal plugs or tools. (P.O. must state Less Contacts.) Note: LC is not marked on parts. |
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STEP 1: FINISHTE CONNECTIVITY DEUTSCH DTS - EN3645 SERIES PART NUMBER EXAMPLE
1 2 3A 4 3B 6 7 EN3645 W 6 G N 35 B A PREFIX FINISH SHELL STYLE SHELL SIZE GROUNDING LAYOUT CONTACT POLARIZATION When Choosing Layout: First Letter = Step 3A - Shell Size, N = Step 4 - Grounding, Second Number = 3B - Layout
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STEP 1: SELECT FINISH
F = Electroless Nickel (Aluminum) STEP 2: SHELL STYLESTEP 2: SELECT SHELL STYLE, PLUG OR RECEPTACLE
0 6 STEP 3A: SHELL SIZESTEP 3A: SELECT SHELL SIZE
09 = A 15 = D 21 = G 11 = B 17 = E 23 = H 13 = C 19 = F 25 = J STEP 3B: LAYOUTSTEP 3B: LAYOUT
Contacts EN3645 Layout Service Rating Total Number 22D 20 16 12 10 8 A35 M 6 6 A98 I 3 3 B02 I 2 2 B05 I 5 5 B35 M 13 13 B98 I 6 6 B99 I 7 7 C04 I 4 4 C08 I 8 8 C35 M 22 22 C98 I 10 10 D05 II 5 5 D15 I 15 14 1 D18 I 18 18 D19 I 19 19 D35 M 37 37 D97 I 12 8 4 E06 I 6 6 E08 II 8 8 E26 I 26 26 E35 M 55 55 E99 I 23 21 1 F11 II 11 11 F32 I 32 32 F35 M 66 66 G11 I 11 11 G16 II 16 16 G35 M 79 79 G39 I 39 37 2 G41 I 41 41 H21 II 21 21 H35 M 100 100 H53 I 53 53 H55 I 55 55 J04 I 56 48 8 J19 I 19 19 J20*** N 30 10 13 4 3** J24 II 16 16 J29 I 29 29 J35 M 128 128 J37 I 37 37 J43 I 43 23 20 J61 I 61 61 LAYOUTS BY NUMBER OF CONTACTS
2 3 4 5
Layout B02 A98 C04 G75 B05 D05 # of Contacts 2-#16 3-#20 4-#16 4-#8** 5-#20 5-#16 Service Rating I I I M I II 6 7 8
Layout A35 B98 E06 B99 C08 E08 C26 # of Contacts 6-#22D 6-#20 6-#12 7-#20 8-#20 8-#16 6-#22D, Service Rating M I I I I II M 10 11 12 13
Layout C98 F11 G11 D97 B35 # of Contacts 10-#20 11-#16 11-#12 8-#20, 13-#22D Service Rating I II I I M 15 16 18 19 21 22
Layout D15 G16 D18 D19 J19 H21 C35 # of Contacts 14-#20, 16-#16 18-#20 19-#20 19-#12 21-#16 22-#22D Service Rating I II I I I II M 23 24 26 29 30 32 37
Layout E99 J24 E26 J29 J20 F32 J37 # of Contacts 21-#20, 12-#16, 26-#20 29-#16 10 - #20, 32-#20 37-#16 Service Rating I I I I N I I 37 39 41 43 53
Layout D35 G39 G41 J43 H53 H54 # of Contacts 37-#22D 37-#20, 41-#20 23-#20, 53-#20 40-#22D, Service Rating M I I I I M 55 56 61
Layout E35 H55 J04 J61 # of Contacts 55-#22D 55-#20 48-#20, 61-#20 Service Rating M I I I 66 79 100 128
Layout F35 G35 H35 J35 # of Contacts 66-#22D 79-#22D 100-#22D 128-#22D Service Rating M M M M * Coax ** Twinax Read Less STEP 5: CONTACTSTEP 5: SELECT CONTACT
M = Pin STEP 6: POLARIZATIONSTEP 6: SELECT POLARIZATION
N = Normal (Standard) Receptacle Plug Minor Key Location Shell Size Polarization AR & AP BR & BP CR & CP DR & DP 9 N A B C D E 105 102 80 35 64 91 140 132 118 140 155 131 215 248 230 205 234 197 265 320 312 275 304 240 11 N 95 141 208 236 13 A 113 156 182 292 15 B C D E 90 53 119 51 145 156 146 141 195 220 176 184 252 255 298 242 17 N 80 142 196 293 19 A B C D E 135 49 66 62 79 170 169 140 145 153 200 200 200 180 197 310 244 257 280 272 21 N 80 142 196 293 23 A 135 170 200 310 25 B C D E 49 66 62 79 169 140 145 153 200 200 180 197 244 257 280 272 |
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CONTACTSTE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III PIN CONTACT
Color Bands Wire Strip Lengths Wire Insulation Sealing Range Contact Size Wire Crimp Size Range Pin Part Number 1 2 3 In. MM Min. Min. Max. Max. Wire Hole Filler Wire Hole Filler Color 22D 28,26, M39029/58-360 Orange Blue Black 0.125 3.18 0.030 0.76 0.054 1.37 MS27488-22-2 Black 20 24,22, M39029/58-363 Orange Blue Orange 0.188 4.77 0.040 1.02 0.083 2.11 MS27488-20-2 Red 16 20,18, M39029/58-364 Orange Blue Yellow 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue 12 14,12 M39029/58-365 Orange Blue Green 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III PIN CONTACT
Color Bands Wire Strip Lengths Wire Insulation Sealing Range Contact Size Wire Crimp Size Range Socket Part Number 1 2 3 In. MM Min. Min. Max. Max. Wire Hole Filler Wire Hole Filler Color 22D 28,26, M39029/56-348 Orange Yellow Grey 0.125 3.18 0.03 0.76 0.054 1.37 MS27488-22-2 Black 20 24,22, M39029/56-351 Orange Green Brown 0.188 4.77 0.04 1.02 0.083 2.11 MS27488-20-2 Red 16 20,18, M39029/56-352 Orange Green Red 0.188 4.77 0.065 1.65 0.109 2.77 MS27488-16-2 Blue 12 14,12 M39029/56-353 Orange Green Orange 0.188 4.77 0.097 2.46 0.142 3.61 MS27488-12-2 Yellow CONTACT TOOLSTE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III CONTACT TOOLS - PINS
Metal Plastic Contact Size Hand Crimp Tool Turret Head (locator) Turret Head (loca- Power Crimp Tool Power Tool Locator Insertion Tool Extraction Tool Insertion/ Inser- Extrac- 22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M MS27495A22M M81969/14-01 Green White 20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 M81969/14-10 Red Orange 16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 MS27495A16 M81969/14-03 Blue White 12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B DAK95-12B M81969/14-04 Yellow White TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III CONTACT TOOLS - SOCKETS
Metal Plastic Contact Size Hand Crimp Tool Turret Head (locator) Turret Head (loca- Power Crimp Tool Power Tool Locator Insertion Tool Extraction Tool Insertion/ Inser- Extrac- 22D M22520/2-01 M22520/2-09 - WA22 M22520/2-09 MS27495A22M MS27495A22M M81969/14-01 Green White 20 M22520/1-01 M22520/1-04 Red WA27F M22520/1-04 MS27495A20 MS27495A20 M81969/14-10 Red Orange 16 M22520/1-01 M22520/1-04 Blue WA27F M22520/1-04 MS27495A16 MS27495A16 M81969/14-03 Blue White 12 M22520/1-01 M22520/1-04 Yellow WA27F M22520/1-04 DAK95-12B DAK95-12B M81969/14-04 Yellow White |
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PLUGSTE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III PLUG TYPE 26
Shell Size F +.008/-0 (+0.2/-0) G +/- .004 (+/-0.1) S Max. Rear Metric Thread (Plated) Mass Max.* A/9 .720 (18.4) .470 (11.9) .860 (21.8) M12x1.0-6g 0.100R 15.00 g B/11 .830 (21.1) .590 (14.9) .980 (25.0) M15x1.0-6g 0.100R 20.00 g C/13 1.00 (25.4) .700 (17.9) 1.16 (29.4) M18x1.0-6g 0.100R 31.00 g D/15 1.13 (28.7) .860 (21.9) 1.28 (32.5) M22x1.0-6g 0.100R 42.00 g E/17 1.27 (32.2) .980 (24.9) 1.41 (35.7) M25x1.0-6g 0.100R 55.00 g F/19 1.37 (34.9) 1.10 (27.9) 1.52 (38.5) M28x1.0-6g 0.100R 63.00 g G/21 1.50 (38.1) 1.22 (30.9) 1.64 (41.7) M31x1.0-6g 0.100R 79.00 g H/23 1.62 (41.1) 1.33 (33.9) 1.77 (44.9) M34x1.0-6g 0.100R 88.00 g J/25 1.74 (44.3) 1.45 (36.9) 1.89 (48.0) M37x1.0-6g 0.100R 109.00 g * Mass without contacts RECEPTACLESTE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III RECEPTACLES TYPE 20 SQUARE FLANGE
Shell Size B +/-.012 (+/-0.3) C1 C2 D Max. E +.000 / -.016 (+0 / -0.4) F +/-.004 (+/-0.1) G +/-.004 (+/-0.1) P +/-.008 (+/-0.2) PP +/-.008 (+/-0.2) Rear Metric Thread (Plated) Mass Max.* A/9 .94 (23.80) .72 (18.26) .59 (15.09) .82 (20.90) .008/.100 (2.10/2.50) .620 (15.75) .470 (11.90) .130 (3.25) .220 (5.49) M12x1.0-6g 0.100R 10.00 g B/11 1.03 (26.20) .81 (20.62) .72 (18.26) .82 (20.90) .008/.100 (2.10/2.50) .740 (18.90) .590 (14.90) .130 (3.25) .190 (4.93) M15x1.0-6g 0.100R 16.00 g C/13 1.13 (28.60) .91 (23.01) .81 (20.62) .82 (20.90) .008/.100 (2.10/2.50) .870 (22.10) .700 (17.90) .130 (3.25) .190 (4.93) M18x1.0-6g 0.100R 22.00 g D/15 1.22 (31.00) .97 (24.61) .91 (23.01) .82 (20.90) .008/.100 (2.10/2.50) .990 (25.25) .860 (21.90) .130 (3.25) .190 (4.93) M22x1.0-6g 0.100R 31.00 g E/17 1.31 (33.30) 1.06 (26.97) .97 (24.61) .82 (20.90) .008/.100 (2.10/2.50) 1.18 (29.95) .980 (24.90) .130 (3.25) .190 (4.93) M25x1.0-6g 0.100R 46.00 g F/19 1.44 (36.50) 1.16 (29.36) 1.06 (26.97) .82 (20.90) .008/.100 (2.10/2.50) 1.24 (31.55) 1.10 (27.90) .130 (3.25) .190 (4.93) M28x1.0-6g 0.100R 51.00 g G/21 1.56 (39.70) 1.25 (31.75) 1.16 (29.36) .79 (20.10) .008/.130 (2.10/3.20) 1.37 (34.70) 1.22 (30.90) .130 (3.25) .190 (4.93) M31x1.0-6g 0.100R 65.00 g H/23 1.69 (42.90) 1.38 (34.93) 1.25 (31.75) .79 (20.10) .008/.130 (2.10/3.20) 1.49 (37.90) 1.33 (33.90) .150 (3.91) .240 (6.15) M34x1.0-6g 0.100R 78.00 g J/25 1.81 (46.00) 1.50 (38.10) 1.38 (34.93) .79 (20.10) .008/.130 (2.10/3.20) 1.62 (41.10) 1.45 (36.90) .150 (3.91) .240 (6.15) M37x1.0-6g 0.100R 97.00 g * Mass without contacts TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III RECEPTACLES TYPE 24 JAM-NUT
Shell Size A B E +.004/-.028 (+0.1/-0.7) F G M Rear Metric Thread (Plated) Mass Max.* A/9 1.19 (30.20) 1.06 (27.00) .09 .62 (15.75) .47 (11.90) .86/.94 (21.82/24.00) M12x1.0-6g 0.100R 16.00 g B/11 1.37 (34.90) 1.25 (31.80) .09 .74 (18.90) .59 (14.90) .98/1.06 (24.99/27.00) M15x1.0-6g 0.100R 23.00 g C/13 1.50 (38.10) 1.37 (34.90) .09 .87 .70 1.17/1.26 (29.77/32.00) M18x1.0-6g 0.100R 31.00 g D/15 1.63 (41.30) 1.50 (38.10) .09 .99 (25.25) .86 (21.90) 1.30/1.42 (32.91/36.00) M22x1.0-6g 0.100R 48.00 g E/17 1.75 (44.50) 1.63 (41.30) .09 1.18 (29.95) .98 (24.90) 1.42/1.46 (36.12/37.00) M25x1.0-6g 0.100R 55.00 g F/19 1.94 (49.20) 1.81 (46.00) .12 1.24 (31.55) 1.10 (27.90) 1.55/1.61 (39.25/41.00) M28x1.0-6g 0.100R 67.00 g G/21 2.06 (52.40) 1.94 (49.20) .12 1.37 (34.70) 1.22 (30.90) 1.67/1.81 (42.47/46.00) M31x1.0-6g 0.100R 81.00 g H/23 2.19 (55.60) 2.06 (52.40) .12 1.49 (37.90) 1.33 (33.90) 1.80/1.97 (45.61/50.00) M34x1.0-6g 0.100R 93.00 g J/25 2.31 (58.70) 2.19 (55.60) .12 1.62 (41.10) 1.45 (36.90) 1.94/2.02 (49.25/51.23) M37x1.0-6g 0.100R 111.00 g * Mass without contacts |
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TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS
Receptacle Dust Caps D38999 DTS Dummy Receptacles For Flanged For Jam Nut Plug Dust Cap A 9 D38999/22A** D38999/33**9R D38999/33**9N D38999/32**9## B 11 D38999/22B** D38999/33**11R D38999/33**11N D38999/32**11## C 13 D38999/22C** D38999/33**13R D38999/33**13N D38999/32**13## D 15 D38999/22D** D38999/33**15R D38999/33**15N D38999/32**15## E 17 D38999/22E** D38999/33**17R D38999/33**17N D38999/32**17## F 19 D38999/22F** D38999/33**19R D38999/33**19N D38999/32**19## G 21 D38999/22G** D38999/33**21R D38999/33**21N D38999/32**21## H 23 D38999/22H** D38999/33**23R D38999/33**23N D38999/32**23## J 25 D38999/22J** D38999/33**25R D38999/33**25N D38999/32**25## ** - Select plating W = Aluminium Olive Drab over Chromate F = Aluminium Electroless Nickel K = Stainless Steel G = Aluminium Electroless Nickel Space Grade ## = Select code for ring or loop N = Ring to attach to backshell as shown R = Loop for screw mounting TE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III CABLE CLAMPS
Straight Right Angle Cable Range Min. Cable Range Max. D38999 DTS Low Cost Self Locking Low Cost Self Locking Inches MM Inches MM A 9 M85049/38-9** M85049/38S9** M85049/39-9** M85049/39S9** 0.098 2.49 0.234 5.94 B 11 M85049/38-11** M85049/38S11** M85049/39-11** M85049/39S11** 0.153 3.89 0.234 5.94 C 13 M85049/38-13** M85049/38S13** M85049/39-13** M85049/39S13** 0.190 4.83 0.328 8.33 D 15 M85049/38-15** M85049/38S15** M85049/39-15** M85049/39S15** 0.260 6.60 0.457 11.61 E 17 M85049/38-17** M85049/38S17** M85049/39-17** M85049/39S17** 0.283 7.19 0.614 15.60 F 19 M85049/38-19** M85049/38S19** M85049/39-19** M85049/39S19** 0.325 8.25 0.634 16.10 G 21 M85049/38-21** M85049/38S21** M85049/39-21** M85049/39S21** 0.343 8.71 0.698 17.73 H 23 M85049/38-23** M85049/38S23** M85049/39-23** M85049/39S23** 0.381 9.68 0.823 20.90 J 25 M85049/38-25** M85049/38S25** M85049/39-25** M85049/39S25** 0.418 10.62 0.853 21.67 ** - Select plating W = Aluminium Olive Drab over Chromate F = Aluminium Electroless Nickel K = Stainless Steel G = Aluminium Electroless Nickel Space Grade STANDARD MIL SPEC ACCESSORIES
Mil-Spec Prefix Sealed EMI/RFI S=Straight Endbell Type Description M85049/69 Y N S Heat Shrink Boot Adapters Designed for use with straight or right angle shrink boots. A knurled rear section with a boot groove provide an excellent surface for the boot to grab the metal endbell. Available with lock wire and drain holes. See Heat Shrink Boots on pages 168-169. M85049/21 N N S Extender Backshell with cable clamp Non-environmental, designed for use with jacketed cable, allows extra space to break out the wires and still provide stain relief clamping to the outside of the cable jacket. M85049/18 Y Y S Environmental Shielded Endbell This EMI/RFI shielding environmentally sealing endbell features a standard style cable clamp with gland seal at the end of and extender style backshell. M85049/19 N Y S Non-Environmental Shielded Endbell This EMI/RFI shielding non-environmentally sealing endbell features a standard style cable clamp.
Y Y
Banding Adapter Banding adapters utilize a band of metal that fastens and grounds cable shields to the outside of endbells. This method of terminating shields has advantages in that they typically use tools to tighten trim the bands. These tools make the termination tight, repeatable, reworkable (if you make a mistake just cut the band off and start again) and facilitates service. Banding adapters help lower the total applied cost by having simpler designs that have fewer parts with uncomplicated assembly procedures. M85049/14S N N S Compression Nut Wire Seal Compression Nut |
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WIRE STRIPPINGTE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL WIRE STRIPPING
Wire Size A 22, 22M, 22D .125 (3.18) 20 .188 (4.77) 16 .188 (4.77) 12 .188 (4.77) 10 .355 (8.51) 8 (power) .470 (11.99) All dimensions in inches (millimeters in parentheses) CONTACT CRIMPINGTE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONTACT CRIMPING
Correct
STEP 1: Insert wire into rear of contact. Wire insulation must press against rear of contact. Wire must be visible through inspection hole. STEP 2: M22520 series crimp tool and locator is recommended. See Contact and Tool Table for choice of turret head and selection setting according to contact size, part number and wire gauge size. STEP 3: Insert contact and wire into tool jaws. To crimp, squeeze handles together fully until ratchet releases and allows handles to expand; otherwise, contact cannot be extracted from tool jaws. Maintain slight insertion pressure on wire while crimping contact to wire. CONTACT INSERTIONTE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONTACT INSERTION
STEP 1: Remove hardware from plug or receptacle and slip over wire bundle in proper order for reassembly. STEP 2: Using proper plastic or metal insertion tool for corresponding contact, position wire in tip of the tool so that the tool tip presses against the contact shoulder. STEP 3: Press tool against contact shoulder and, with firm and even pressure, insert wired contact and tool tip into center contact cavity.
STEP 4: When contact bottoms, a slight “click” can be heard as tines of metal retaining clip snap into place behind contact shoulder. STEP 5: Remove tool and pull back lightly on wire to make sure contact is properly seated. Repeat operation with remainder of contacts to be inserted, beginning with the center cavity and working outward in alternating rows. STEP 6: After all contacts are inserted, fill any empty cavities with wire sealing plugs. Reassemble plug or receptacle hardware. CONTACT EXTRACTIONTE CONNECTIVITY DEUTSCH DTS SERIES MIL-DTL-38999 SERIES III METAL CONTACT EXTRACTION
STEP 1: Remove hardware from plug or receptacle and slide hardware back along wire bundle. STEP 2: Using plastic or metal extraction tool with proper color code corresponding to contact size, place wire in tool. STEP 3: Insert tool into contact cavity until tool tip bottoms against the contact shoulder, expanding clip retaining tines.
STEP 4: Hold wire firmly in tool and extract wired contact and tool. Repeat operation for all contacts to be extracted. STEP 5: Fill any empty cavities with wire sealing plugs. Reassemble plug or receptacle hardware. |
