TE Connectivity DEUTSCH Single Module EN4165 Connectors

TE DEUTSCH Single Modular EN4165 Connectors

HIGH RELIABILITY FOR CABIN INTERCONNECTIONS

The TE DEUTSCH DMC-M has set the modular connector standard in the aerospace & military industries since the 1980’s, and is now standardized by European Specification EN4165. These EN4165 connectors have a lightweight, mass-saving rectangular design perfect for new designs and retrofitting with contact arrangements from sizes 24 to 8. DMC-M EN4165 connectors feature EMI protection and compliance with the most demanding avionic specifications in terms of sealing, vibrations, fire, smoke, toxicity compliance and mechanical endurance. Each mated half of the EN4165 connectors can contain both male and female configuration modules, which allows you to mix input and output with signal and power supply. Many keying options available.

TECH
SPECS
APPLICATIONS
CREATE
PN COMMERCIAL
CREATE
PN EN
CONTACTS
& TOOLING
DIMENSIONS
ACCESSORIES
ASSEMBLY

FEATURES

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - FEATURES

Light weight composite

Modularity

Color and mechanical coded

Push-pull coupling

Aluminum cable contact compliant

MATERIALS & FINISHES

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - MATERIALS & FINISHES

Housing

Composite

Plating

Nickel

Inserts

Thermoplastic and FSR

Contacts

Copper alloy with gold on nickel plating

ELECTRICAL DATA

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - ELECTRICAL DATA

Insulation Resistance

≥ 5000 MΩ

Maximum Current

Size 22 - 5 A
Size 20 - 7.5 A
Size 16 - 13 A
Size 12 - 23 A
Size 8 - 46 A

EMI Shielding Performance

Frequency MHz

100

200

300

400

800

1000

Attenuation (dB)

MECHANICAL

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - MECHANICAL

Temperature Range

-55°C to +175°C

Vibrations

20 g

Shock

100 g

Durability

500 mating cycles

Salt Spray

500 hours

Interfacial Sealing

1.1.10^-2 bar

Weight

Extender Receptacle

Short Receptacle

Plug

Backshell

7 gr

6 gr

9 gr

4 - 7 gr

0.015 lbs

0.013 lbs

0.020 lbs

0.009 - 0.015 lbs

Recommended Mounting for Receptacle Screw Torque

0.5 ± 0.1 N.m or 4.4 ± 0.9 In.LbF
When using TE DEUTSCH integrated nut plate
Ref. 787-0016-00 (see Accessories).

EXPLODED VIEW

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - EXPLODED VIEW

TE DEUTSCH Single Module EN4165 - Exploded View

TE DEUTSCH Single Module EN4165 - Exploded View 2

1 - Nut plate (option)
2 - Short receptacle
2*- Extender receptacle
3 - Sealing gasket (option)
4 - Panel (up to 2 mm thick)
5 - Color coding plate (option)
6 - Screws (ordered separately)
7 - Plug
8 - Backshell

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - APPLICATIONS

Cabin and Avionic Systems

High-performance military aircraft

Commercial airlines

Communications equipment

Missiles

Military

Railway

Medical

TE/DEUTSCH SHELLS

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - SHELLS PART NUMBER EXAMPLE

DMC-MD

-K

-S

-T

CONNECTOR TYPE

SHELL TYPE

SHELL KEYING

CODING PLATE

SEALING GASKET

NUT PLATE

Note: Steps 3, 4, and 5 are only for receptacles.

EXPLANATION

STEP 1 - CHOOSE SHELL TYPE

20 - Plug
24 - Short Receptacle
26 - Extender Receptacle

STEP 2 - CHOOSE SHELL KEYING

N - A - B - C -
D - E - F - G

STEP 3 - CHOOSE CODING PLATE

Omit - Without
K - With

STEP 4 - CHOOSE SEALING GASKET

Omit - Without
S - With

STEP 5 - CHOOSE NUT PLATE

Omit - Without
T - With

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - BACKSHELLS & PLUGS

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - RECEPTACLES & BACKSHELLS

TE/DEUTSCH ACCESSORIES

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - ACCESSORIES PART NUMBER EXAMPLE

787

-8055

-20

CONNECTOR TYPE

ACCESSORIES TYPE

PLATING

EXPLANATION

STEP 1 - CHOOSE ACCESSORIES TYPE

10 - Straight Chimney
11 - Clampshell
12 - Straight Tie Wrap Ø 7 mm
13 - Straight Tie Wrap Ø 10 mm
20 - 45° Indexable Chimney
21 - 45° Indexable Chimney Tie Wrap
30 - 90° Indexable Chimney
31 - 90° Indexable Chimney Tie Wrap

STEP 2 - CHOOSE PLATING

M - Nickel

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - BACKSHELLS & PLUGS

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - RECEPTACLES & BACKSHELLS

MODULES

TE CONNECTIVITY DEUTSCH SINGLE WAY MODULE EN4165 - MODULES

Pin Contacts per AS39029/58 and EN3155

Socket Contacts per AS39029/57 and EN3155

Modules

Details

Part Number Cross

Modules

Details

Part Number Cross

DMC-M 20-22 AN; BACI10BC2022PNB; EN4165A20-221NA

20 contacts size 22

DMC-M 20-22 AN
BACI10BC2022PNB
EN4165A20-221NA

DMC-M 20-22 BN; BACI10BC2022SNB; EN4165 20-22 A1NB

20 contacts size 22

DMC-M 20-22 BN
BACI10BC2022SNB
EN4165 20-22 A1NB

DMC-MA 20-22 AN; EN4165A20A221NA

20 contacts size 22

DMC-MA 20-22 AN
EN4165A20A221NA

DMC-MA 20-22 BN; EN4165A20A221NB

20 contacts size 22

DMC-MA 20-22 BN
EN4165A20A221NB

DMC-M 12-20 AN; BACI10BC1220PNB; EN4165A12-201NA

12 contacts size 20

DMC-M 12-20 AN
BACI10BC1220PNB
EN4165A12-201NA

DMC-M 12-20 BN; BACI10BC1220SNB; EN4165A12-201NB

12 contacts size 20

DMC-M 12-20 BN
BACI10BC1220SNB
EN4165A12-201NB

DMC-M 08-16 AN; BACI10BC0816PNB; EN4165A08-161NA

8 contacts size 16

DMC-M 08-16 AN
BACI10BC0816PNB
EN4165A08-161NA

DMC-M 08-16 BN; BACI10BC0816SNB; EN4165A08-161NB

8 contacts size 16

DMC-M 08-16 BN
BACI10BC0816SNB
EN4165A08-161NB

DMC-M 04-12 AN; EN4165A04-121NA

4 contacts size 12

DMC-M 04-12 AN
EN4165A04-121NA

DMC-M 04-12 BN; EN4165A04-121NB

4 contacts size 12

DMC-M 04-12 BN
EN4165A04-121NB

DMC-M 01-08 AN; EN4165A01-081NA

1 contact size 8

DMC-M 01-08 AN
EN4165A01-081NA

DMC-M 01-08 BN; EN4165A01-081NB

1 contact size 8

DMC-M 01-08 BN
EN4165A01-081NB

DMC-M 16-02 AN; 2226454-1

6 contacts size 16
2 contacts size 22
8 contacts size 24

DMC-M 16-02 AN
2226454-1

DMC-M 16-02 BN; 2226455-1

6 contacts size 16
2 contacts size 22
8 contacts size 24

DMC-M 16-02 BN
2226455-1

DMC-M 99-01 AN; BACI10BC1622PNB; EN4165A99-011NA

6 contacts size 16
5 contacts size 22

DMC-M 99-01 AN
BACI10BC1622PNB
EN4165A99-011NA

DMC-M 99-01 BN; BACI10BC1622SNB; EN4165A99-011NB

6 contacts size 16
5 contacts size 22

DMC-M 99-01 BN
BACI10BC1622SNB
EN4165A99-011NB

DMC-MA 99-01 AN; EN4165A99A011NA

6 contacts size 16
5 contacts size 22

DMC-MA 99-01 AN
EN4165A99A011NA

DMC-MA 99-01 BN; EN4165A99A011NB

6 contacts size 16
5 contacts size 22

DMC-MA 99-01 BN
EN4165A99A011NB

DMC-M 99-02 AN

8 contacts size 22
3 contacts size 20

DMC-M 99-02 AN

DMC-M 99-02 BN

8 contacts size 22
3 contacts size 20

DMC-M 99-02 BN

DMC-M 99-03 AN

8 contacts size 20
8 contacts size 24

DMC-M 99-03 AN

DMC-M 99-03 BN

8 contacts size 20
8 contacts size 24

DMC-M 99-03 BN

DMC-M 99-04 AN

6 contacts size 20
2 contacts size 22
8 contacts size 24

DMC-M 99-04 AN

DMC-M 99-04 BN

6 contacts size 20
2 contacts size 22
8 contacts size 24

DMC-M 99-04 BN

DMC-M 99-06 AN

8 contacts size 22
2 contacts size 12

DMC-M 99-06 AN
BACI10BC1001PNB

DMC-M 99-06 BN

8 contacts size 22
2 contacts size 12

DMC-M 99-06 BN
BACI10BC1001SNB

DMC-M 99-10 AN; EN4165A99-101NA

8 contacts size 20
2 contacts size 16

DMC-M 99-10 AN
EN4165A99-101NA

DMC-M 99-10 BN; EN4165A99-101NB

8 contacts size 20
2 contacts size 16

DMC-M 99-10 BN
EN4165A99-101NB

DMC-M MC5 AN

6 optical contacts

DMC-M MC5 AN

DMC-M MC5 BN

6 optical contacts

DMC-M MC5 BN

DMC-M T47 AN

2 optical contacts
5 contacts size 16
2 contacts size 22

DMC-M T47 AN

DMC-M T47 BN

2 optical contacts
5 contacts size 16
2 contacts size 22

DMC-M T47 BN

Hermaphrodite; DMC-M MC6

12 or 24 optical contacts for round or ribbon cable

Hermaphrodite
DMC-M MC6

DMC-M 22-05 BN

20 contacts size 22
5 shunts 4 ways

DMC-M 22-05 BN
EN4165A20Y221NB

DMC-M 00-00 PN; EN4165-1N

Blanking module

DMC-M 00-00 PN
EN4165-1N

DMC-M 22-07 BN

20 contacts size 22
3 shunts 4 ways
4 shunts 2 ways

DMC-M 22-07 BN
EN4165A2AY221NB

DMC-M 22-10 BN

20 contacts size 22
10 shunts 2 ways

DMC-M 22-10 BN
EN4165A2BY221NB

Note: 1) DMC-M modules are compatible with Aluminum Cable contacts and with EN3155-70 / 71 size 22.
2) Distribution shunt modules use dedicated contacts based on standard M39029.
3) DMC-M 99-02, 99-03, 99-04, 16-02 are specific modules for high speed Ethernet application.

Aluminum Cable Technology

High Speed Modules

Distribution Shunt Modules

TE/Deutsch Part Numbers (DMC-M / 787)
BOEING Part Numbers (BACCI10BC)
STANDARD Part Numbers (EN4165)

STANDARD SHELLS

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - COMMERCIAL PART NUMBER EXAMPLE - SHELLS

EN4165

NUMBER OF THE BASIC STANDARD

FINISH

SHELL TYPE

TYPE A

SHELL KEYING

CODING PLATE

SEALING GASKET

NUT PLATE

Note: Steps 6, 7, and 8 are only for receptacles.

EXPLANATION

STEP 1 - CHOOSE FINISH

M - Composite nickel plated

STEP 2 - CHOOSE SHELL TYPE

6 - Plug
0 - Short Receptacle
7 - Extender Receptacle

STEP 3 - CHOOSE SHELL TYPE

1 - Monomodule

STEP 4 - CHOOSE TYPE A

Series 2

STEP 5 - CHOOSE SHELL KEYING

N - A - B - C - D - E - F - G

STEP 6 - CODING PLATE

0 - Without
1 - With

STEP 7 - CHOOSE SEALING GASKET

U - Without
G - With

STEP 8 - CHOOSE NUT PLATE

0 - Without
1 - With

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - BACKSHELLS & PLUGS

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - RECEPTACLES & BACKSHELLS

STANDARD ACCESSORIES

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - COMMERCIAL PART NUMBER EXAMPLE - ACCESSORIES

EN4165

-026

20A

NUMBER OF THE BASIC STANDARD

CHAPTER

FINISH

ACCESSORIES TYPE

EXPLANATION

STEP 1 - CHOOSE FINISH

M - Composite nickel plated

STEP 2 - CHOOSE ACCESSORIES TYPE

10 - Straight Chimney
20 - 45° Indexable Chimney
30 - 90° Indexable Chimney
10 A - Straight tie wrap Ø 10 mm
20 A - 45° indexable chimney tie wrap
30 A - 90° indexable chimney tie wrap

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - BACKSHELLS & PLUGS

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - RECEPTACLES & BACKSHELLS

MODULES

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - MODULES

Pin Contacts Per AS39029/58 and EN3155

Socket Contacts Per AS39029/57 and EN3155

Modules

Details

Part Number Cross

Modules

Details

Part Number Cross

DMC-M 20-22 AN; BACI10BC2022PNB; EN4165A20-221NA

20 contacts size 22

DMC-M 20-22 AN
BACI10BC2022PNB
EN4165A20-221NA

DMC-M 20-22 BN; BACI10BC2022SNB; EN4165 20-22 A1NB

20 contacts size 22

DMC-M 20-22 BN
BACI10BC2022SNB
EN4165 20-22 A1NB

DMC-MA 20-22 AN; EN4165A20A221NA

20 contacts size 22

DMC-MA 20-22 AN
EN4165A20A221NA

DMC-MA 20-22 BN; EN4165A20A221NB

20 contacts size 22

DMC-MA 20-22 BN
EN4165A20A221NB

DMC-M 12-20 AN; BACI10BC1220PNB; EN4165A12-201NA

12 contacts size 20

DMC-M 12-20 AN
BACI10BC1220PNB
EN4165A12-201NA

DMC-M 12-20 BN; BACI10BC1220SNB; EN4165A12-201NB

12 contacts size 20

DMC-M 12-20 BN
BACI10BC1220SNB
EN4165A12-201NB

DMC-M 08-16 AN; BACI10BC0816PNB; EN4165A08-161NA

8 contacts size 16

DMC-M 08-16 AN
BACI10BC0816PNB
EN4165A08-161NA

DMC-M 08-16 BN; BACI10BC0816SNB; EN4165A08-161NB

8 contacts size 16

DMC-M 08-16 BN
BACI10BC0816SNB
EN4165A08-161NB

DMC-M 04-12 AN; EN4165A04-121NA

4 contacts size 12

DMC-M 04-12 AN
EN4165A04-121NA

DMC-M 04-12 BN; EN4165A04-121NB

4 contacts size 12

DMC-M 04-12 BN
EN4165A04-121NB

DMC-M 01-08 AN; EN4165A01-081NA

1 contact size 8

DMC-M 01-08 AN
EN4165A01-081NA

DMC-M 01-08 BN; EN4165A01-081NB

1 contact size 8

DMC-M 01-08 BN
EN4165A01-081NB

DMC-M 16-02 AN; 2226454-1

6 contacts size 16
2 contacts size 22
8 contacts size 24

DMC-M 16-02 AN
2226454-1

DMC-M 16-02 BN; 2226455-1

6 contacts size 16
2 contacts size 22
8 contacts size 24

DMC-M 16-02 BN
2226455-1

DMC-M 99-01 AN; BACI10BC1622PNB; EN4165A99-011NA

6 contacts size 16
5 contacts size 22

DMC-M 99-01 AN
BACI10BC1622PNB
EN4165A99-011NA

DMC-M 99-01 BN; BACI10BC1622SNB; EN4165A99-011NB

6 contacts size 16
5 contacts size 22

DMC-M 99-01 BN
BACI10BC1622SNB
EN4165A99-011NB

DMC-MA 99-01 AN; EN4165A99A011NA

6 contacts size 16
5 contacts size 22

DMC-MA 99-01 AN
EN4165A99A011NA

DMC-MA 99-01 BN; EN4165A99A011NB

6 contacts size 16
5 contacts size 22

DMC-MA 99-01 BN
EN4165A99A011NB

DMC-M 99-02 AN

8 contacts size 22
3 contacts size 20

DMC-M 99-02 AN

DMC-M 99-02 BN

8 contacts size 22
3 contacts size 20

DMC-M 99-02 BN

DMC-M 99-03 AN

8 contacts size 20
8 contacts size 24

DMC-M 99-03 AN

DMC-M 99-03 BN

8 contacts size 20
8 contacts size 24

DMC-M 99-03 BN

DMC-M 99-04 AN

6 contacts size 20
2 contacts size 22
8 contacts size 24

DMC-M 99-04 AN

DMC-M 99-04 BN

6 contacts size 20
2 contacts size 22
8 contacts size 24

DMC-M 99-04 BN

DMC-M 99-06 AN

8 contacts size 22
2 contacts size 12

DMC-M 99-06 AN
BACI10BC1001PNB

DMC-M 99-06 BN

8 contacts size 22
2 contacts size 12

DMC-M 99-06 BN
BACI10BC1001SNB

DMC-M 99-10 AN; EN4165A99-101NA

8 contacts size 20
2 contacts size 16

DMC-M 99-10 AN
EN4165A99-101NA

DMC-M 99-10 BN; EN4165A99-101NB

8 contacts size 20
2 contacts size 16

DMC-M 99-10 BN
EN4165A99-101NB

DMC-M MC5 AN

6 optical contacts

DMC-M MC5 AN

DMC-M MC5 BN

6 optical contacts

DMC-M MC5 BN

DMC-M T47 AN

2 optical contacts
5 contacts size 16
2 contacts size 22

DMC-M T47 AN

DMC-M T47 BN

2 optical contacts
5 contacts size 16
2 contacts size 22

DMC-M T47 BN

Hermaphrodite; DMC-M MC6

12 or 24 optical contacts for round or ribbon cable

Hermaphrodite
DMC-M MC6

DMC-M 22-05 BN

20 contacts size 22
5 shunts 4 ways

DMC-M 22-05 BN
EN 4165A20Y221NB

DMC-M 00-00 PN; EN4165-1N

Blanking module

DMC-M 00-00 PN
EN4165-1N

DMC-M 22-07 BN

20 contacts size 22
3 shunts 4 ways
4 shunts 2 ways

DMC-M 22-07 BN
EN 4165A2AY221NB

DMC-M 22-10 BN

20 contacts size 22
10 shunts 2 ways

DMC-M 22-10 BN
EN 4165A2BY221NB

Aluminum Cable Technology

High Speed Modules

Distribution Shunt Modules

TE/Deutsch Part Numbers (DMC-M / 787)
BOEING Part Numbers (BACCI10BC)
STANDARD Part Numbers (EN4165)

CONTACTS

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - CONTACTS

Color Code

For contact P as per MIL-C 39029/58-***

As per EN3155 (ISO)

For contact S as per MIL-C 39029/57-***

Color Code for Pin and Socket as per MIL-C 39029

Color Code for Pin and Socket as per EN3155

Contacts

Cables

Color Codes
As Per MIL

Color Codes
As Per EN3155

Part Number DEUTSCH

Type

Size

Ø Over Insulation in/mm (Gauge AWG)

Wire Section in/mm²

724-0001-22

724-0003-22

22/22

Orange

Blue

Green

Black

Yellow

0.71 to 1.37
(22 - 26)

0.095 to 0.40

182-0860-22

182-0862-22

22/20

Red

Green

0.71 to 1.37
(22 - 26)

0.095 to 0.40

724-0001-20

724-0003-20

20/20

Orange

Blue

Green

Orange

Violet

0.85 to 2.11
(20 - 24)

0.25 to 0.60

724-1063-20

724-1064-20

20/18

Red

Brown

(18 - 24)

0.25 to 1.00

724-0001-16

724-0003-16

16/16

Orange

Blue

Green

Yellow

Gray

1.20 to 2.77
(16 - 20)

0.60 to 1.20

724-1063-16

724-1064-16

16/14

Blue

White

(14 - 20)

0.60 to 2.00

724-0001-12

724-0003-12

12/12

Orange

Blue

Green

White

1.90 to 3.61
(12 - 14)

2.00 to 3.00

724-1063-12

724-1064-12

12/10

Yellow

White

1.90 to 2.90
(14 - 10)

2.00 to 5.00

724-0001-08

724-0003-08

Power 8

3.80 to 5.15
(8)

5.30 to 8.98

182-0001-08

182-0003-08

Power 8

3.80 to 5.15
(8)

5.30 to 8.98

724-0004-16

724-0005-16

Micro co-ax 16

Yellow

Red

Orange

Yellow

Red

KX 22

0.057 to 0.158

182-0125-08

182-0126-08

ALPEN A 26 DT

182-0048-08

182-0044-08

Interface SMA

724-1272-22

Shunt 22

0.71 to 1.37
(22 - 26)

0.095 to 0.40

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - DATABUS CONTACTS

Databus Contacts (Twisted Pair) as per MIL-C 38999 Series I, III and IV Standard

Contacts

Cables

Part Number

Type

Size

Color Code

Types

Conduct. Max. Section

Braid Ø Max.

182-0034-03

182-0035-03

Brown-Red

Braid Simple

2 x 0.34 mm²

3.48

182-0034-04

182-0035-04

Red-Red

High Immunity Double Braid

2 x 0.34 mm²

3.91

Part numbers in red - Standard contacts delivered with modules
Note: Contacts for aluminium cable, contact us.

TOOLS

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - TOOLS

Crimping Tool

Pilot Stop

Insertion and Extraction Tool

Contacts

Tooling

Part Number DEUTSCH

Crimping Tool
P/N DEUTSCH

Crimping Tool
P/N MIL

Locator
P/N DEUTSCH

Locator
P/N MIL

Insertion and Extraction Tool

724-0001-22

724-0003-22

057-0463-12

M22520/2-01

057-0467-32

057-0515-32

M22520/2-09

M22520/2-06

M81969/14-01

182-0860-22

182-0862-22

057-0463-12

M22520/2-01

057-0467-32

M22520/2-09

M81969/14-01

724-0001-20

724-0003-20

057-0461-11

M22520/1-01

057-0466-21

M22520/1-04

M15570-20

724-1063-20

724-1064-20

057-0461-11

M22520/1-01

056-0466-21

M22520/1-04

724-0001-16

724-0003-16

057-0461-11

M22520/1-01

057-0466-21

M22520/1-04

M15570-16

724-1063-16

724-1064-16

057-0461-11

M22520/1-01

057-0466-21

M22520/1-04

724-0001-12

724-0003-12

057-0461-11

M22520/1-01

057-0466-21

M22520/1-04

M15570-12

724-1063-12

724-1064-12

057-0461-11

056-0466-21

M25520/1-04

724-0001-08

724-0003-08

057-0064-05 A

057-0065-05 A

114-008 or
M81969/14-06

182-0001-08

182-0003-08

057-0064-05 A

057-0065-05 A

114-008 or
M81969/14-06

724-0004-16

724-0005-16

057-0463-12 *

057-0509-14 **

057-0539-32 *

057-0511-34 **

M15570-16

182-0125-08

182-0126-08

182-0048-08

182-0044-08

724-1272-22

057-0463-12

M22520/2-01

057-0467-32

M22520/2-09

M81969/14-01

Part numbers in red - Standard contacts delivered with modules
* For central contact
** For exterior contact

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - DATABUS CONTACTS

Databus Contacts (Twisted Pair) as per MIL-C 38999 Series I, III and IV Standard

Sleeve Type

Crimping Tool
Central Conductor

Crimping Tool
Ferrule

Insertion and Extraction Tool

Thermoplastic and silicone

TDB-CY-08

TDB-CT-HEX
Mark C

114-008 or
M81969/14-06

Thermoplastic and silicone

TDB-CT-08

TDB-CT-HEX
Mark D

114-008 or
M81969/14-06

RECEPTACLES & PLUGS

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - RECEPTACLES & PLUG

Receptacle

Extender Receptacle

Plug

Receptacle

Extender Receptacle

Plug

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - BACKSHELL / CHIMNEY INDEXATION

Backshell / Chimney Indexation

All backshells can be indexed in eight positions on the rear of plug and extender receptacle shell. This gives maximum flexibility during design and cable installation and reduces the number of variants and components.

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - MOUNTING PANEL DETAILS

Box Mounting Receptacle

Extender Receptacle

Straight Chimney

Box Mounting Receptacle Dimensions

Extender Receptacle Dimensions

Straight Chimney Dimensions

Straight Clampshell

Straight Chimney Tie Wrap

Universal Unshielded Accessory

Straight Clampshell Dimensions

Straight Chimney Tie Wrap Dimensions

Universal Unshielded Accessory Dimensions

45° Indexable Chimney

45° Indexable Chimney Tie Wrap

90° Indexable Chimney

45° Indexable Chimney Dimensions

45° Indexable Chimney Tie Wrap Dimensions

90° Indexable Chimney Dimensions

PANEL CUTOUTS

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - PANEL CUTOUT DETAILS

Panel Mounting Cutout Details

Generic Dimensions

Generic Dimensions

Generic Dimensions D1 Detail

Free

Orientation

Free

Orientation

Note: Dimensions are in millimeters. Each hole Ø 3.1 mm must receive a screw (screw type 4-40)
Recommended thickness panel : 0.8 mm min. - 2 mm max.

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - PANEL CODING KEYING

Coding N Dimensions
Coding N

Coding A Dimensions
Coding A

Coding B Dimensions
Coding B

Coding C Dimensions
Coding C

Coding D Dimensions
Coding D

Coding E Dimensions
Coding E

Coding F Dimensions
Coding F

Coding G Dimensions
Coding G

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - PANEL MOUNTING BRACKET CUTOUT DETAILS

Panel Mounting Bracket Cutout Details Front

Panel Mounting Bracket Cutout Details Side

Overall dimensions and characteristics are given for indication guidance only. TE DEUTSCH reserves the right to modify them for production improvement reasons.

OPTIONAL PARTS FOR RECEPTACLE

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - OPTIONAL PARTS FOR RECEPTACLE

Keying Plate

Keying Plate

N - 787-0015-00

A - 787-0015-01

B - 787-0015-02

C - 787-0015-03

D - 787-0015-04

E - 787-0015-05

F - 787-0015-06

G - 787-0015-07

EN4165-25CN

EN4165-25CA

EN4165-25CB

EN4165-25CC

EN4165-25CD

EN4165-25CE

EN4165-25CF

EN4165-25CG

Sealing Gasket

Nut Plate

Panel Mounting Bracket

Sealing Gasket

Nut Plate

Panel Mounting Bracket

787-0011-00

787-0016-00

787-8014-00

EN4165-25E

EN4165-25D

PROTECTIVE CAPS

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 - PROTECTIVE CAPS

Plug Cap

Receptacle Cap

Receptacle and Extender Cap

Plug Flight Cap

Receptacle and Extender Flight Cap

Protection Level

Plug Cap

Receptacle Cap

Receptacle and Extender Cap

Plug Flight Cap

Receptacle and Extender Flight Cap

104-0236-00

104-0235-00

With Lanyard
787-8011-00

Without Lanyard
787-8009-00

787-8010-00

With Lanyard
787-8017-00;
EN4165M3C

Without Lanyard 787-8016-00

Shipping

Dust

EMI

Low Pressure Sealing

Lanyard

787-8013-00

MOUNTING BRACKETS

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 – MOUNTING BRACKETS

Locate mating parts

Install rear dowels

Fix and snap in position

Installed

Locate mating parts

Install rear dowels

Fix and snap in position

Installed

Align receptacle with bracket

Install and fix in position

Assembled

Align receptacle with bracket

Install and fix in position

Assembled

CONTACT CRIMPING

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 – CONTACT CRIMPING

TE DEUTSCH Contact Crimping Step 1

TE DEUTSCH Contact Crimping Step 2

TE DEUTSCH Contact Crimping Step 3

STEP 1: Use a crimping tool with the appropriate pilot stop.

STEP 2: Strip the copper wire over* 5 mm maximum.

STEP 3: Insert the contact in the crimping tool.

TE DEUTSCH Contact Crimping Step 4

TE DEUTSCH Contact Crimping Step 5

TE DEUTSCH Contact Crimping Step 6

STEP 4: Insert the wire in the contact.

STEP 5: Tighten the crimping tool.

STEP 6: Inspect the contact. It must have 8 markings, and the wire must be seen in the contact side hole.

* For aluminum wire, contact us.

Note: For the use of a shielded version, do not forget to slide the cables in the chimney before crimping the contacts.

CONTACT & MODULE INSERTION/EXTRACTION

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 – CONTACT INSERTION / EXTRACTION

TE DEUTSCH Contact Insertion / Extraction Step 1

STEP 1: Use the appropriate plastic tool.
There is one tool for each contact size.

Tools Part Numbers

Contacts Size

M81969/14-01

M15570-20

M15570-16

M15570-12

114-008 or M81969/14-06

TE DEUTSCH Contact Insertion / Extraction Step 2

TE DEUTSCH Contact Insertion / Extraction Step 3

STEP 2: Insert the wire in the slot of the colored side of tool. Pull the wire until the contact butts against the tool.

STEP 3: Insert the contact in the corresponding module cavity. Push the contact fully home. Then remove the tool and lightly pull the wire back to make sure that the contact is well inserted.

TE DEUTSCH Contact Insertion / Extraction Step 4

TE DEUTSCH Contact Insertion / Extraction Step 5

STEP 4: For extraction, insert the wire in the slot of the white side of the tool. Slide the tool into the cavity and push fully home until it is butted against the contact shoulder.

STEP 5: Press the wire between the fingers and the tool. Then pull the overall wire and tool back.

TE CONNECTIVITY DEUTSCH SINGLE MODULE EN4165 – MODULE INSERTION / EXTRACTION

TE DEUTSCH Module Insertion / Extraction Step 1

TE DEUTSCH Module Insertion / Extraction Step 2

TE DEUTSCH Module Insertion / Extraction Step 3

STEP 1: The module must be inserted from the rear side of the housing. The module polarization key must be visible from the marked side of the housing.

STEP 2: Push manually the module (wired or not) until butting. For sealed modules use the insertion tool part number 057-0699-00 A or B. Make sure that the module is well inserted either by pulling back the wires (if wired) or by pushing the module from the front of the housing.

STEP 3: For extraction use the tool part number 057-0289-00 A or B.

TE DEUTSCH Module Insertion / Extraction Step 4

TE DEUTSCH Module Insertion / Extraction Step 5

TE DEUTSCH Module Insertion / Extraction Step 6

STEP 4: Slide the tool around the cable. Then push the tool inside the housing until butting.

STEP 5: Note the different tool’s position depending on the A, B, C or D cavities.

STEP 6: Press the cable between the tool and the fingers and pull the overall back. If the module is not wired, use the same tool, but push the module from the front of the housing.