ITT Cannon APD Series Connectors
HEAVY DUTY BAYONET CONNECTORS TO ISO 15170
ITT Cannon APD series connectors were designed to meet ISO 15170 and European DIN 72585 requirements for heavy duty trucking and are now commonly used in industrial equipment and harsh environments. The ITT Cannon APD series is resistant to brake and transmission fluids as well as to oil, grease, salt, dirt and mud.
ITT Cannon APD heavy duty connectors have quick-mating bayonet coupling, lock wire holes for added security, and fold-over clamshell endbells. Common variations include 2 pin connector, 3 pin connector, 4 pin connector, 6 pin connector and 7 pin connector types. For full product details on APD connectors, see the specifications below.
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FEATURESITT CANNON APD SERIES FEATURES
MATERIALS & FINISHESITT CANNON APD SERIES MATERIALS & FINISHES
Shell High quality, plastic PBT housing, PA coupling nut
Seals HNBR interfacial O-rings and elastomeric wire seals
Contacts Copper alloy
Platings Tin, silver or gold-plated
ELECTRICAL DATAITT CANNON APD SERIES ELECTRICAL DATA
Working Voltage 48 Vdc max
Test Voltage 1000 Vac
Current Rating From 16 to 25 Amps maximum; 240 Amps for power version
Wire Range Sizes 28-0 AWG (0.08-53.4 mm2)
Contact Resistance 3 milliohms maximum
Insulation Resistance 5000 megohms minimum
MECHANICALITT CANNON APD SERIES MECHANICAL
Operating Temperature -40°C to 140°C (-40°F to 284°F)
Sealing IP69K
Mating Life 50 cycles minimum
Vibration/Shock 147 - 500Hz 30g's; 500 -2000Hz 20g's
Number of Circuits 1-7, 1-4, 1-2 or single circuit power
Approvals DIN 72585
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ITT CANNON APD SERIES APPLICATIONS
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ITT CANNON APD SERIES SELECT PART NUMBER
Socket Contacts Use Pin Contacts Accessories
Plugs Flanged Receptacles Jam Nut Receptacles Code/ Seals Sealing Endbell Other
121583-0012 121583-0013 121583-0014 121583-0015 121583-0016 121583-0017 5 6 351-8697-003 351-8697-002 351-8697-001 351-8697-009 351-8697-005 980-8605-002 .560 - .622 .484 - .547 .409 - .472 .330 - .394 .228 - .303 -
351-8697-013 351-8697-008 351-8697-007 351-8697-000 273-8506-012 .146 - .196 .292 - .366 .225 - .287 .166 - .228 .170 - .188
121583-0003
121583-0007
121583-0011
4 273-8506-005 273-8506-006 273-8506-007
7 Circuit
O Ring
1
273-8506-009 273-8506-010 273-8506-011
Contacts Tools
AWG MM2 Pin Contacts Socket Contacts Crimp Tool Locator Extraction Tools
0 - 2 4 - M8x13 Threaded Stud M8x24 Threaded Stud 53.4 50.0 35.0 25.0 16.0 M8x13 Threaded Stud M8x24 Threaded Stud 030-8614-000▲ 030-8592-000▲ 030-8614-020▲ 030-8614-010▲ 030-8614-030▲ 031-8531-008▲ 031-8531-009▲ 031-8521-000▲ 031-8561-000▲ 031-8521-020▲ 031-8521-010▲ 031-8521-030▲ - -
- -
- - CET-APD - -
6 8 - - 16.0 - - 10.0 6.0 430-8645-007▲ 430-8645-002▲ 430-8645-003▲ 430-8645-009▲ 430-8645-000▲ 031-8646-001▲ 031-8646-003▲ 031-8646-002▲ 031-8646-011▲ 031-8646-010▲
AWG MM2 Reel of 3000 Contacts/
121668-0026 121668-0027 121668-0029 121668-0028 121668-0025 121668-0125 121668-0126 121668-0128 121668-0127 121668-0124
14 - 28
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.08 - 2.5
0.35 - .075 192900-0000 330-8672-021 330-8672-019 192900-0001
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AF8
▲ = Silver Plated, ♦ = Gold Plated, all others Tin Plated All dimensions shown in inches (millimeters in parentheses) |
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APD1 DIMENSIONSITT CANNON APD SERIES APD1 DIMENSIONS Plug Flange Receptacles Jam Nut Receptacles Code 5 Code 6 Code 5 Code 6 Code 5 Code 6 ITT CANNON APD SERIES WIRE SEALS/WIRE SEAL NUT
Seal Number 351-8697-003 351-8697-002 351-8697-001 351-8697-009 351-8697-005 Wire Sealing .560 - .662 .484 - .547 .409 - .472 .330 - .394 .228 - .303 All dimensions in inches (millimeters in parentheses) APD2 DIMENSIONSITT CANNON APD SERIES APD2 DIMENSIONS Plug Flange Receptacles Jam Nut Receptacles ITT CANNON APD SERIES WIRE SEALS/WIRE SEAL NUT
Individual Wire Part Number 273-8506-012 351-8697-008 351-8697-007 351-8697-000 351-8697-013 Wire Sealing .170 - .188 .292 - .366 .225 - .287 .166 - .228 .146 - .196 All dimensions in inches (millimeters in parentheses) APD4 DIMENSIONSITT CANNON APD SERIES APD4 DIMENSIONS Plug Flange Receptacles Jam Nut Receptacles ITT CANNON APD SERIES WIRE SEALS
273-8506-005 273-8506-006 273-8506-007 Wire Sealing
.056 - .078 .079 - .114 .166 - .228 All dimensions in inches (millimeters in parentheses) APD7 DIMENSIONSITT CANNON APD SERIES APD7 DIMENSIONS Plug Flange Receptacles Jam Nut Receptacles ITT CANNON APD SERIES WIRE SEALS
Individual bag 273-8506-008 273-8506-009 273-8506-010 273-8506-011 Wire Sealing
.056 - .078 .075 - .082 .048 - .062 Wire hole All dimensions in inches (millimeters in parentheses) ENDBELLSITT CANNON APD SERIES STRAIGHT ENDBELLS
ITT CANNON APD SERIES 90º ANGLE ENDBELLS
All dimensions shown in inches (millimeters in parentheses) ImagePagebreakRead More...LinkrAVR Media Article ID: 4562 State Published Hits 0 Revised 13 Times Created Thursday, 12 September 2013 14:51 Modified Monday, 03 October 2016 14:43 Parameters (Article) Author Author Alias Access Level Created Date 2013-09-12 14:51:05 calendar Start Publishing 2013-09-12 14:51:05 calendar Finish Publishing Never calendar Parameters (Advanced) Metadata Information Joomla! is Free Software released under the GNU/GPL License. |
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ASSEMBLYITT CANNON APD SERIES 4 & 7 WAY (STAMPED, FORMED/PRESSED AND ROLLED CONTACT)
STEP 1: Slide individual wire seal up the wire. Isopropyl alcohol will help. Seal may be used either way, depending on the contacts and tools used. It can be crimped into place with the contact or slid down to rear of the contact. Cutting the wire on a diagonal may also assist in sliding the seal on the wire. STEP 2: Strip wire to proper length STEP 3: Load contact into proper hole on
STEP 4: Close the tool just enough to grip the contact. STEP 5: Insert the stripped wire into the contact from the wire side. The wire seal should be located flush with the tip of the wire insulation. STEP 6: Cycle the tool. The tool will not open until the contact has been completely crimped. STEP 7: Remove the crimped contact from the tool and inspect the crimp. See "Stamped Contacts" in the crimp inspections section. ITT CANNON APD SERIES 1, 2, & 6-WAY (MACHINED CONTACTS)
STEP 1: Slide rear accessories up the cable/wire in the proper order: securing nut then wire seal. STEP 2: Strip the wires to length. ITT CANNON APD SERIES 6-WAY CRIMPED WITH THE STANDARD AF8 HAND TOOL AND PROPER LOCATOR
STEP 1: Open the crimp tool by squeezing the handles. Push the latch on turret to pop the locator. Attach the turret to the crimp tool using the two captive hex bolts in the turret. STEP 2: Select the proper locator position for your contact by rotating the locator until the proper color is aligned with the index mark. Push locator back down until it snaps into position. Adjust dial for proper wire gauge. STEP 3: To change the dial setting, remove the lock pin and lift center of dial. Turn to the desired wire gauge. Replace lock pin on dial.
STEP 4: Cycle the tool before inserting the contact to be sure the tool is in the open position. Drop the contact, mating end first, into the crimp cavity of the tool. Squeeze the tool handle just enough to grip the contact without actually crimping it. STEP 5: Select the proper locator position for your contact by rotating the locator until the proper color is aligned with the index mark. Push locator back down until it snaps into position. Adjust dial for proper wire gauge. STEP 6: Remove the crimped contact. Pull on the wire slightly to be sure it is properly crimped. Be sure the contact is not bent or damaged in any way. STEP 7: Visually inspect the crimp. See Crimp Inspection. CRIMP INSPECTIONITT CANNON APD SERIES CRIMP INSPECTION (MICRO SECTIONS)
Enlargement of micro section allows for final judgement of crimp quality. This test is recommended for whenever new tools or new types of wire are used. For stamped contacts:
For machined contacts:
ITT CANNON APD SERIES 2 & 1-WAY
Due to the wide variety of wire types and styles, it is highly recommended that a 3 to 4 foot (1m) sample of wire and contacts be submitted to PEI-Genesis when ordering. These samples will be sent to the factory for crimp depth determination and go/no-go gauge creation. Warning: Crimps that have not been verified may cause high resistance, hot spots, and localized heating that can damage the insulting components.
STEP 1: Use filtered, clean, dry (do not use air oiler) air supply at 70 to 125 PSI (80PSI nominal) at 1 to 2 CFM. STEP 2: Insert the proper locator into the hole in the front face of the 400BHD pneumatic crimp tool and align the notch until the locator is fully inserted. STEP 3: Put the crimp dies onto the face of the crimp tool, making sure to align the hole on the rear with the die locating pin on the front of the tool. If done correctly, the die assembly will sit flush to the front face of the crimp tool. STEP 4: Install the cover nut O ring on the front face of the crimp die.
STEP 5: Screw on the cover nut to secure the dies to the tool. Do not over tighten. This will compress the cover nut O ring, restricting the crimp dies. This is needed because the contact will lengthen slightly during crimping as the metal of the contact is displaced by the indenters. STEP 6: The crimp kits typically come with go/no-go gauges and it is recommended that the dies be checked when locator/dies are changed and at a suitable interval to ensure proper crimp quality. STEP 7: Cycle the tool once before crimping to verify that the tool and dies are in proper working order by depressing the actuator button or optional foot pedal actuator. STEP 8: Insert the mating face of the contact into the locator.
STEP 9: Carefully insert the stripped wire into the crimp pot with a slight twisting motion. All strands of the wire must go into the crimp pot of the contact. STEP 10: Fully cycle the tool by depressing the crimp actuator button / pedal. STEP 11: Release the actuator and remove the crimped contact. STEP 12: Visually inspect the crimp. See “machined contacts” drawing above. Micro Sections Enlargement of micro section allows for final judgement of crimp quality. This test is recommended for whenever new tools or new types of wire are used. CONTACT INSERTIONITT CANNON APD SERIES CONTACT INSERTION
No tools are required to insert the standard contacts (all but the 6-way press-in contacts). Simply insert the contact into the proper contact cavity until the contact snap into place. Pull lightly on the wire or threaded contact to verify proper seating.
ITT CANNON APD SERIES FINAL ASSEMBLY
STEP 1: Slide any non-captivated wires seals into the rear wire seal cavities. For 4, 6 & 7-way connectors, a snap over endbell can be used. STEP 2: For 2-way and 1-way connectors, slide the seal, seal nut or conduit terminator up to the rear of the connectors and tighten. CONTACT EXTRACTIONITT CANNON APD SERIES CONTACT EXTRACTION All contacts are removable, but 1-way connector housings cannot be re-used and must be replaced with new housings. Contacts can be removed from the housings using the appropriate extraction tool. The tool is placed over the mating end of the contact and the sleeve is rotated slightly as it is pushed into the connector.
IMPORTANT: Make sure the depth indicating line on the tool is even with the mating face of the connector before depressing the plunger to avoid damage to connector and contact. Light pressure on the plunger then ejects the contact from the rear of the connector.
1. Contact in connector. 2. Extraction tool compresses tines. 3. Plunger pushes contact out rear of connector. |
