Amphenol Star-Line EX Connectors
HARD ANODIC COATING ALLOWS FOR HEAT RESISTANCE UP TO 750° F (399° C)
Amphenol Explosion-proof EX connectors ATEX certified for Zone 1 Ex d IIC hazardous environment, IP68 rated, and IECex certified (IECex 60079). With a broad range of reversible inserts; solder, crimp and pressure terminals; and flexible cable options, Star-Line EX connectors will meet application demands in petrochemical refineries, land and offshore drilling systems. RoHS compliant products are also available.
We offer Variable Frequency Drive options for clean 1 connector and 1 cable solution.
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FEATURESAMPHENOL STAR-LINE EX SERIES FEATURES
MATERIALS & FINISHESAMPHENOL STAR-LINE EX SERIES MATERIALS & FINISHES
Shell Aluminium alloy or Stainless Steel
Shell Plating Hard Anodic
Contacts Copper alloy
Contact Platings Silver or Gold Plated
Seals Buna Rubber
ELECTRICAL DATAAMPHENOL STAR-LINE EX SERIES ELECTRICAL DATA
Wire Range Sizes 18 to 777MCM
Current Rating Contact Size Max. Current Rating per contact AMPS 18 3 16 16 12 30 10 40 8 50 4 90 1/0 155 4/0 225 313MCM 325 350MCM 325 373MCM 444MCM 500MCM 750 535MCM 646MCM 940 777MCM 1,135 MECHANICALAMPHENOL STAR-LINE EX SERIES MECHANICAL
Operating Temperature -67ºF to +257ºF (-55ºC to +125ºC)
Insulation Strip Length Strip Length - Solder Strip Length - Crimp Contact Size Inches MM Inches MM 18 0.284 7.2 0.453 11.5 16 0.284 7.2 0.575 14.6 12 0.343 8.7 0.611 15.5 10 0.469 11.9 0.674 17.1 8 0.595 15.1 0.827 21.0 4 0.658 16.7 0.906 23.0 1/0 0.721 18.3 1.221 31.0 4/0 0.721 18.3 1.221 31.0 313MCM 0.843 21.4 1.319 33.5 350MCM 0.843 21.4 1.319 33.5 373MCM 0.843 21.4 1.319 33.5 444MCM 1.969 50.0 1.969 50.0 500MCM 1.969 50.0 1.969 50.0 535MCM 1.969 50.0 1.969 50.0 646-777MCM 1.969 50.0 1.969 50.0 Mating Life 500 cycles
Salt Spray 300 days
Vibration 10g
Shock 60g
Sealed IP68
Contact Type Solder, Crimp, Power, and Signal
Number of Circuits 1 to 143
Polarization Keyway with optional insert orientation
Approvals CSA, ATEX, and IECEX
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AMPHENOL STAR-LINE EX SERIES APPLICATIONS
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STEPS 1-3AMPHENOL STAR-LINE EX SERIES EXAMPLE
1 2 3 4 5 6 7 8 9 EX S- 13-3 -C -20-332 P N K -01 -BS SERIES SHELL SHELL & EEX D LAYOUT CONTACT CONTACT CONTACT KEYING CABLE 
Click here to download full pdf
STEP 1: SELECT SHELL MATERIAL
Blank = Aluminum S = Stainless Steel STEP 2: SELECT SHELL & HARDWARE TYPE
15-2 15-3 13-2 13-3
15-4 17-1 13-4
17-2 17-3
17-4 STEP 3: SELECT EEX D GLAND/ CABLE GRIP SIZE
For Shell and hardware styles 13-3, 15-3 or 17-3
For Shell and hardware styles 13-2, 13-4, 15-2, 15-4, 17-2 or 17-4
STEP 4: LAYOUTSELECT LAYOUT BY SHELL NUMBER
Arrangements with RADSOK contacts are designated with an ‘R’ in front of the dash number. Example ZP-16-R322 SELECT LAYOUT BY NUMBER OF CONTACTS
Contacts 1
Layout C24-386 C24-R386 C24-535 C24-R535 C24-313 C24-R313 # of Contacts 1#777MCM 1#777MCM 1#535MCM 1#535MCM 1#313MCM 1#313MCM Contacts 1 3
Layout C24-373 C24-R373 C20-379 12-27 12-327 12-330 # of Contacts 1#373MCM 1#373MCM 1#500MCM 3#12 3#12 3#12 Contacts 3
Layout 12-637 12-45 12-649 12-651 12-56 16-51 # of Contacts 3#10 3#8 3#10 3#10 3#8 3#4 Contacts 3 4
Layout 16-70 16-74 12-14 12-314 12-614 12-15 # of Contacts 3#4 3#4 4#10 4#10 4#10 4#10 Contacts 4
Layout 12-16 12-316 12-616 12-22 12-322 12-33 # of Contacts 4#10 4#10 4#10 4#10 4#10 4#16 Contacts 4
Layout 12-333 12-46 12-346 16-22 12-322 16-622 # of Contacts 4#16 4#10 4#10 4#4 4#4 4#4 Contacts 4
Layout 16-23 16-26 16-28 16-328 16-628 16-38 # of Contacts 4#4 4#8 4#8 4#8 4#8 4#4 Contacts 4
Layout 16-638 16-47 20-39 20-639 C20-40 C20-640 # of Contacts 4#4 4#10 4#1/0 4#1/0 4#1/0 4#1/0 Contacts 4
Layout 20-41 C20-42 C20-342 C20-642 C24-26 C24-38 # of Contacts 4#1/0 4#1/0 4#1/0 4#1/0 4#4/0 4#4/0 Contacts 4 5
Layout C24-39 C24-42 C24-43 24-83 12-21 12-24 # of Contacts 4#4/0 4#1/0 4#4/0 4#1/0 5#12 5#12 Contacts 5
Layout 12-324 12-624 12-326 12-53 12-653 16-16 # of Contacts 5#12 5#12 3#16,2#8 5#12 5#12 5#8 Contacts 5
Layout 16-316 16-27 16-31 16-345 16-616 16-68 16-75 # of Contacts 5#8 5#8 5#8 5#8 5#8 5#COAX 5#8 Contacts 5
Layout 20-36 20-37 20-337 20-38 20-49 20-649 # of Contacts 5#4 5#4 5#4 5#4 3#12,2#1/0 3#12,2#1/0 Contacts 5
Layout 20-84 20-384 C24-29 C24-44 C24-48 C24-49 # of Contacts 5#4 5#4 5#1/0 5#1/0 2#12,3#4/0 5#1/0 Contacts 5 6
Layout C24-79 C28-19 C28-20 C28-23 20-43 20-643 # of Contacts 5#1/0 5#4/0 5#4/0 5#4/0 2#10,4#4 2#10,4#4 Contacts 5 6
Layout 20-46 20-646 20-48 20-648 20-672 C24-50 # of Contacts 4#4,2#1/0 4#4,2#1/0 3#12,3#1/0 3#12,3#1/0 4#12,2#4 2#10,1#4,3#1/0 Contacts 6
Layout C24-72 C28-17 C28-18 C28-R18 C28-327 C28-627 # of Contacts 3#12,3#4/0 2#12,4#4/0 2#12,4#350MCM 2#12,4#350MCM 6#1/0 6#1/0 Contacts 6 7
Layout C28-42 C28-R42 12-10 12-310 12-11 12-311 # of Contacts 2#10,4#4/0 2#10,4#4/0 7#12 7#12 7#12 7#12 Contacts 7
Layout 12-348 12-648 12-354 12-654 16-378 20-56 # of Contacts 7#16 7#16 7#12 7#12 7#12 7#COAX Contacts 7
Layout 20-359 20-659 C24-R44 24-658 C24-59 C24-659 # of Contacts 7#8 7#8 3#1/0,3#8,1#10 7#4 7#1/0 7#1/0 Contacts 7 8
Layout C28-R44 C24-353 24-55 24-655 24-57 C28-21 # of Contacts 1#10,3#8,3#4/0 4#12,4#1/0 4#4,4#1/0 4#4,4#1/0 8#COAX 4#12,4#350MCM Contacts 8 9 10
Layout C28-43 16-29 16-346 C24-687 12-17 12-317 # of Contacts 4#12,4#350MCM 8#16,1#4 6#12,3#8 2#12,4#4,3#1/0 10#16 10#16 Contacts 10
Layout 12-617 12-334 12-355 12-655 16-376 16-676 # of Contacts 10#16 10#16 10#16 10#16 6#12,4#10 6#12,4#10 Contacts 10
Layout 16-381 16-681 20-55 20-680 20-685 24-673 # of Contacts 6#12,4#10 6#12,4#10 8#12,2#1/0 6#12,4#4 6#12,4#4 8#8,2#4 Contacts 10 12 14 15
Layout C24-675 C24-680 20-375 16-349 24-40 C24-47 # of Contacts 6#12,4#1/0 6#12,4#1/0 12#10 12#16,2#4 10#16,5#1/0 10#12,5#1/0 Contacts 15 16 17
Layout C24-81 16-25 16-325 20-358 12-23 12-323 # of Contacts 10#12,5#1/0 16#16 16#16 16#8 17#18 17#18 Contacts 18 19
Layout 16-24 16-324 16-624 16-11 16-311 16-611 # of Contacts 16#16,2#10 16#16,2#10 16#16,2#10 19#12 19#12 19#12 Contacts 19
Layout 16-12 16-312 16-355 16-655 16-377 16-677 # of Contacts 19#12 19#12 19#16 19#16 19#12 19#12 Contacts 19 20
Layout 20-376 20-676 20-388 20-688 20-32 20-332 # of Contacts 19#12 19#12 19#12 19#12 20#12 20#12 Contacts 20 21
Layout 20-632 20-34 20-334 20-387 16-344 20-390 # of Contacts 20#12 16#16,4#8 16#16,4#8 20#12 11#16,10#12 21#12 Contacts 22 26 27
Layout 20-31 20-331 20-357 16-37 16-335 16-635 # of Contacts 20#16,2#8 20#16,2#8 20#16,2#COAX 18#18,4#16,4#12 24#16,3#12 24#16,3#12 Contacts 27 29
Layout 16-373 16-673 20-374 20-674 C28-328 C28-628 # of Contacts 24#16,3#12 24#16,3#12 25#12,2#4 25#12,2#4 23#12,2#8,4#1/0 23#12,2#8,4#1/0 Contacts 37
Layout 16-21 16-321 16-621 20-10 20-310 20-350 # of Contacts 37#16 37#16 37#16 37#12 37#12 37#12 Contacts 37 38
Layout 20-386 20-686 C24-36 24-371 20-23 20-323 # of Contacts 37#12 37#12 35#12,2#1/0 37#16 35#16,3#10 35#16,3#10 Contacts 38 39 42 46 47 50
Layout 20-623 C28-12 28-339 16-371 20-354 C28-15 20-673 # of Contacts 35#16,3#10 31#12,5#10, 42#12 45#18,1#8 45#16,2#8 43#12,3#4,1#1/0 46#16,4#8 Contacts 55 58
Layout 16-40 16-640 28-324 24-11 24-311 24-352 # of Contacts 55#18 55#18 41#16,5#12,3#8,6#4 58#12 58#12 58#12 Contacts 58 60
Layout 24-84 24-384 20-35 24-31 24-331 24-389 # of Contacts 58#12 58#12 60#16 53#16,7#12 53#16,7#12 60#16 Contacts 61 62 64
Layout 16-33 16-333 16-633 24-362 20-29 20-329 # of Contacts 61#18 61#18 61#18 62#16 62#16,2#10 62#16,2#10 Contacts 66 68 72 75 81
Layout 24-16 20-13 20-313 24-388 24-354 20-44 # of Contacts 58#16,5#12,3#Coax 68#16 68#16 72#16 61#16,11#12,3#8 69#18,12#12 Contacts 81 90 100
Layout 20-344 20-45 20-345 24-13 24-313 24-613 # of Contacts 69#18,12#12 90#18 90#18 100#16 100#16 100#16 Contacts 100 143
Layout 24-385 28-14 28-314 28-22 28-322 # of Contacts 100#16 83#16,17#12 83#16,17#12 143#16 143#16 STEP 6: TERMINATIONSTEP 6: SELECT CONTACT TERMINATION
Blank = Solder N = Crimp R = Pressure See Layout Table for valid Termination Type STEP 8: KEYINGSTEP 8: SELECT KEYING
Blank = Normal See Layout Table for valid Keying by Insert Layout STEP 9: CABLE TYPESTEP 9: SELECT CABLE TYPE
Blank = Unarmored BS = Armored & Sheathed Cable BSR = Armored & Sheathed |
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