Zero Insertion Force (ZIF) Connectors | ITT Cannon DL Series
HIGH-DENSITY ZIF CONNECTORS
ITT Cannon’s DL connector family is a versatile, high-density zero insertion force (ZIF) connector series with up to 260 contacts in plastic body connectors and up to 408 contacts in the EMI/RFI shielded metal body connectors.
These ITT Cannon ZIF connectors have a minimum rated life of 10,000 mating cycles and are ideal for medical imaging, test & measurement equipment, entertainment equipment or any application that requires high mating cycles and high performance in a multiple-wire power and signal connectors. ITT Cannon ZIF connectors have a unique latching design that allow for configurations up to 360-way to be mated and unmated in less the two seconds and requires no sliding force. For more details on ITT Cannon ZIF connectors, please see the product specifications below.
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FEATURESITT CANNON DL SERIES CONNECTORS FEATURES
MATERIALS & FINISHESITT CANNON DL SERIES CONNECTORS MATERIALS & FINISHES
Shells DL1/2/3: Glass-filled thermoplastic, UL94V1-rated, Color: black
DL4: Aluminum alloy, cadmium-plated housing, clear anodized mounting plate DL5: Glass-filled thermoplastic, UL94V0-rated, Color: black DLM1/2/3/5/6: Aluminum alloy, nickel-plated Actuators & Plug Insert Retainers Stainless steel, passivated
Contacts Copper alloy
Plating Crimp: 50μ inches gold over 50μ inches nickel mating area gold flash on balance
Crimp: 20μ inches gold over 50μ inches nickel mating area tin lead on balance Square Post: 50μ inches gold over 50μ inches nickel mating area gold flash on balance Square Post: 20μ inches gold over 50μ inches nickel mating area gold flash on balance PC/RC: 20μ inches gold over 50μ inches nickel mating area tin lead on balance Insulators DL4: Glass-filled thermoplastic, UL94V1-rated, Color: grey
DLM1/2/3/5/6: Glass-filled thermoplastic, UL94V0-rated, Color: black ELECTRICAL DATAITT CANNON DL SERIES CONNECTORS ELECTRICAL DATA
Dielectric Withstanding Voltage 1200 Vac RMS – Crimp & square post contacts
1000 Vac RMS – PC/RC round PCB contacts 750 Vac RMS – DL4 Current Rating 5 Amps maximum – Crimp & square post contacts
4 Amps maximum – PC/RC contact 10 Amps up to 60 Amps maximum for buss contacts DL1 DL2 DL3 DL4 Note The Ambient Temperature Curves shown represent the rated current carrying capacity of the Cannon DL1/2/3/4, DLM1/2/3, and DLD1/2 electrical connectors, derated to 80% of the value recorded using the methods specified by International Electro-Technical Commission Document 48 (1975). Current was applied to the total connector (all contacts) in one-half ampere increments and maintained at each current level until thermal stability was achieved. A thermocouple inserted into the “hottest area” of each connector then measured the connector temperature at the same time that an ambient temperature reading was taken. The difference between the two measured values is the heat rise or self-heating created solely by the current flow; this temperature rise for the current level was deducted from the insulator material rated temperature. These values were then derated to 80% to obtain the curves shown.
Wire Range Sizes 32 AWG –18 AWG
Contact Resistance 15 milliohms maximum – Crimp & square post contacts
20 milliohms maximum – Crimp 32-30 AWG contacts 30 milliohms maximum – PC/RC contacts Insulation Resistance 5000 megaohms minimum
MECHANICALITT CANNON DL SERIES CONNECTORS MECHANICAL
Operating Temperature -55°C to 105°C; DL4: -55°C to 71°C
Durability 10,000 Mating cycles minimum DL/DLM
20,000 Mating cycles minimum DL4 Insulation Strip Length 32 to 22 AWG .130" (3.30mm)
20 to 18 AWG .160" (4.06mm) Insulation Diameter 30 to 28 AWG .053 (1.35mm) maximum
26 to 24 AWG .065 (1.65mm) maximum 22 to 18 AWG .074 (1.88mm) maximum Crimp Tensile Strength min. lbs. AWG Lbs. 32 1 30 1.5 28 3 26 10 24 15 22 15 20 19 18 30 Chemical Resistance Salt spray per MIL-STD-202 method 101 Condition B (48 hours)
Vibration Per MIL-STD-202 method 204 Condition C
Per MIL-STD-167-1/2 Modified (DL4) Shock Per MIL-STD-202 method 213 Condition A (50g’s)
Contact Type Crimp, wire wrap, printed circuit board, buss contacts -solder or crimp lug tab
Number of Circuits 60 to 2496
Contact Insertion Hand-insertable from rear, no insertion tool required
Contact Retention 8 lbs. (35.585 newtons) minimum
Contact Spacing .100" (25.4mm) square grid
Polarization By center and/or corner polarizing post kit
Approvals UL94V1 and UL94V0 materials
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ITT CANNON DL SERIES CONNECTORS APPLICATIONS
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ITT CANNON DL SERIES CONNECTORS DL/DLM PLUGS
PC Tail Round Number of Non-Shielded Non-Shielded Shielded Shielded Shielded
60 - DLM3-60PW6A 112138-0000 DLM3-60PW6 112138-0001 DLM3-60PC
96 DL2-96PW6A 110777-0025 DLM2-96PW6A 112136-0000 DLM2-96PW6 112136-0001 DLM2-96PC
156 DL1-156PW6A 110535-0030 DL1-156PW6 110535-0026 DLM1-156PW6A 112134-0000 DLM1-156PW6 112134-0001 DLM1-156PC 127050-0207
260 DL5-260PW6A 111986-0000 DLM5-260PW6A 112086-0000 DLM5-260PW6 112086-0002 DLM5-260PC 127050-0111
360 DLM6-360PW6A 111995-0000 DLM6-360PW6 111995-0001 DLM6-360PC
PC Wire
Number of Non-Shielded Non-Shielded Shielded Non-Shielded Shielded Non-Shielded Shielded 60 DL3-60PW4A 110900-0013 DL3-60PW4 110900-0006 DLM3-60PW4A 112138-0001 DLM3-60P w/.125 112138-0002 DL3-60P 110900-0008 DLM3-60P 127050-0220 96 DL2-96PW4A 110777-0022 DL2-96PW4 110777-0008 DLM2-96PW4A 112136-0001 DLM2-96P w/.125 112136-0002 DL2-96P 110777-0000 DLM2-96P 127050-0212 156 DL1-156PW4A 110535-0025 DL1-156PW4 110535-0012 DLM1-156PW4A 112134-0001 DL1-156P w/.125 110535-0040 DLM1-156P w/.125 112134-0002 DL1-156P 110535-0000 DLM1-156P 127050-0204 260 DL5-260PW4A 111986-0003 DLM5-260PW4A 112086-0002 DLM5-260P w/.125 112086-0003 DL5-260P 111986-0014 DLM5-260P 127050-0109 360 - DLM6-360PW4A 111995-0001 DLM6-360P w/.125 111995-0007 - DLM6-360P 127050-0034 ITT CANNON DL SERIES CONNECTORS DL/DLM RECEPTACLES
PC Tail Round Number of Non-Shielded Non-Shielded Shielded Shielded Shielded
60 DL3-60RW6B 110901-0010 DLM3-60RW6B 112139-0000 - DLM3-60RC
96 DL2-96RW6B 110855-0014 DLM2-96RW6B 112137-0000 - DLM2-96RC
156 DL1-156RW6B 110536-1007 DL1-156RW6 110536-1009 DLM1-156RW6B 112135-0000 - DLM1-156RC 127050-0211
260 DL5-260RW6B 111987-0000 DLM5-260RW6B 112087-0000 - DLM5-260RC 127050-0112
360 DLM6-360RW6B 111996-0001 - DLM6-360RC 127050-0098 PC Wire Wrap/PC Tail PC Wire Wrap/Tail Length .125" (3.18mm) Square .025" (.64mm) For Crimp and Insert Contacts Number of Non-Shielded Non-Shielded Shielded Non-Shielded Shielded Non-Shielded Shielded 60 DL3-60RW4B 110901-0009 DL3-60RW4 110901-0004 DLM3-60RW4B 112139-0001 DLM3-60R w/.125 112139-0002 DL3-60R 086-0032-000 DLM3-60R 127050-0224 96 DL2-96RW4B 110855-0013 DL2-96RW4 110855-0008 DLM2-96RW4B 112137-0001 DLM2-96R w/.125 112137-0002 DL2-96R 086-0031-000 DLM2-96R 127050-0216 156 DL1-156RW4B 110536-1006 DL1-156RW4 110536-1003 DL1-156RW4B 112135-0001 DL1-156R w/.125 110536-1011 DLM1-156R w/.125 112135-0002 DL1-156R 086-0030-000 DLM1-156R 127050-0208 260 DL5-260RW4B 111987-0001 DLM5-260RW4B 112087-0001 DLM5-260R w/.125 112087-0003 DL5-260R 086-4501-000 DLM5-260R 127050-0110 360 - DLM6-360RW4B 111996-0000 DLM6-360R w/.125 111996-0005 - DLM6-360R 127050-0045 |
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PRINTED CIRCUIT CONTACTSITT CANNON DL SERIES CONNECTORS PCB PAD LAYOUT
Square Post Contacts
PC/RC + .125 Contacts
For the PC/RC Versions: The contact tail design has been modified from a 0.64 (.025) square pin to a 0.05 (.020) diameter round pin. The change enables a decrease in the diameter of the through holes as well as the solder mounds on PCB’s (d1, and d2 can be wider than D1 and D2). This can reduce the crosstalk in RF circuits and enhance the dielectric withstanding voltage in high voltage circuits.
Dimensions D1 1.14(.045) D2 0.47(.018) d1 1.44(.057) d2 0.82(.024)
All dimensions in inches (millimeters in parentheses) BUMP & FLAT CONTACTSITT CANNON DL SERIES CONNECTORS BUMP & FLAT CONTACTS
Bump Contacts for Plugs/Receptacles Flat Contacts for Plugs/Receptacles
Wire Size AWG Plating (Mating Area Balance of Contact) Loose 10,000 Piece Reel* Loose 10,000 Piece Reel* Wire Strip Length Maximum Insulation Diameter Hand Crimp Tool Extraction Tool 28-32 24-26 20-22 18-20 50μ" Gold- Gold Flash 20μ" Gold- Tin Lead 50μ" Gold- Gold Flash 20μ" Gold- Tin Lead 50μ" Gold- Gold Flash 20μ" Gold- Tin Lead 50μ" Gold- Gold Flash 20μ" Gold- Tin Lead 030-2416-003 030-2416-001 030-2410-003 030-2410-001 030-2409-003 030-2409-001 030-2415-003 030-2415-001 110238-0482 110238-0403 110238-0480 110238-0401 110238-0479 110238-0400 110238-0481 110238-0402 030-2494-001 - 030-2492-001 - 030-2491-001 - 030-2493-001 - 110238-0486 - 110238-0484 - 110238-0483 - 110238-0485 - .130 (3.30) .160 (4.06) .053 (1.35) .074 (1.88) 112108-0002 112108-0001 112108-0001 112108-0000 274-7029-007 TIP For applications that will have over 100 milliamps bump, contact may be used in both plugs and receptacle housings. * Contact us for Autocrimp Tool information.  Flat contacts provide excellent wiping action, can always be used in receptacle housings and are required for applications using 100 milliamps or less. All dimensions in inches (millimeters in parentheses) HIGH AMPERAGE BUSS CONTACTSITT CANNON DL SERIES CONNECTORS HIGH AMPERAGE BUSS CONTACTS
Buss Number of Pairs Plating Mating Area-Balance Part Number Maximum Current Extraction Tool 1 2 3 4 5 6
030-7380-001 030-7380-002 030-7380-003 030-7380-004 030-7380-005 030-7380-006 10 Amp 20 Amp 30 Amp 40 Amp 50 Amp 60 Amp 274-7029-003
274-7029-005
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DL/DLM3-60ITT CANNON DL SERIES CONNECTORS DL/DLM3-60 PLUGS
FRONT BACK LAYOUT
SIDE VIEW PC SIDE VIEW PC SIDE VIEW CRIMP Contact Style A w/ .125 .125" (3.18) 4A, 4B .605" (15.37) 6A, 6B .280" (7.11) All dimensions are in inches (mm) unless otherwise indicated. ITT CANNON DL SERIES CONNECTORS DL/DLM3-60 RECEPTACLES
FRONT
BACK
SIDE VIEWS Crimp RC
Contact Style A w/ .125 .125" (3.18) 4A, 4B .605" (15.37) 6A, 6B .280" (7.11)
LAYOUT PANEL CUTOUT
All dimensions are in inches (mm) unless otherwise indicated. DL/DLM2-96ITT CANNON DL SERIES CONNECTORS DL/DLM2-96 PLUGS
FRONT
BACK
SIDE VIEWS Crimp PC
Contact Style A w/ .125 .125" (3.18) 4A, 4B .605" (15.37) 6A, 6B .280" (7.11) LAYOUT PANEL CUTOUT
All dimensions are in inches (mm) unless otherwise indicated. ITT CANNON DL SERIES CONNECTORS DL/DLM2-96 RECEPTACLES
FRONT
BACK
SIDE VIEWS Crimp RC
Contact Style A w/ .125 .125" (3.18) 4A, 4B .605" (15.37) 6A, 6B .280" (7.11) LAYOUT PANEL CUTOUT
All dimensions are in inches (mm) unless otherwise indicated. DL/DLM1-156ITT CANNON DL SERIES CONNECTORS DL/DLM1-156 PLUGS
FRONT
BACK
SIDE VIEWS Crimp PC
Contact Style A w/ .125 .125" (3.18) 4A, 4B .605" (15.37) 6A, 6B .280" (7.11)
LAYOUT PANEL CUTOUT All dimensions are in inches (mm) unless otherwise indicated. ITT CANNON DL SERIES CONNECTORS DL/DLM1-156 RECEPTACLES
FRONT
BACK
SIDE VIEWS Crimp RC
Contact Style A w/ .125 .125" (3.18) 4A, 4B .605" (15.37) 6A, 6B .280" (7.11)
LAYOUT
PANEL CUTOUT
All dimensions are in inches (mm) unless otherwise indicated. DL/DLM5-260ITT CANNON DL SERIES CONNECTORS DL/DLM5-260 PLUGS
FRONT
BACK
SIDE VIEWS Crimp PC
Contact Style A w/ .125 .125" (3.18) 4A, 4B .605" (15.37) 6A, 6B .280" (7.11) LAYOUT PANEL CUTOUT
All dimensions are in inches (mm) unless otherwise indicated. ITT CANNON DL SERIES CONNECTORS DL/DLM5-260 RECEPTACLES
FRONT
BACK
SIDE VIEWS Crimp
Contact Style A w/ .125 .125" (3.18) 4A, 4B .605" (15.37) 6A, 6B .280" (7.11) LAYOUT
PANEL CUTOUT
All dimensions are in inches (mm) unless otherwise indicated. DLM6-360ITT CANNON DL SERIES CONNECTORS DLM6-360 PLUGS
FRONT
REAR
SIDE VIEWS Crimp
Contact Style A w/ .125 .125" (3.18) 4A, 4B .605" (15.37) 6A, 6B .280" (7.11) LAYOUT
PANEL CUTOUT
All dimensions are in inches (mm) unless otherwise indicated. ITT CANNON DL SERIES CONNECTORS DLM6-360 RECEPTACLES
FRONT
REAR
SIDE VIEWS Crimp Contact Style A w/ .125 .125" (3.18) 4A, 4B .605" (15.37) 6A, 6B .280" (7.11) LAYOUT
PANEL CUTOUT
All dimensions are in inches (mm) unless otherwise indicated. DL4-624ITT CANNON DL SERIES CONNECTORS DL4-624 PLUGS
FRONT
SIDE VIEWS
SIDE VIEWS CRIMP
Contact Style A w/ .125 .125" (3.18) 4A, 4B .605" (15.37) 6A, 6B .280" (7.11) PANEL CUTOUT
All dimensions are in inches (mm) unless otherwise indicated. ITT CANNON DL SERIES CONNECTORS DL4-624 RECEPTACLES
FRONT
SIDE VIEWS
SIDE VIEWS CRIMP
Contact Style A w/ .125 .125" (3.18) 4A, 4B .605" (15.37) 6A, 6B .280" (7.11) PANEL CUTOUT
All dimensions are in inches (mm) unless otherwise indicated. |
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ITT CANNON DL SERIES CONNECTORS ACCESSORIES
Connector Style Plug Actuating Handles Plug Protective Covers Receptacle Protective Covers Metal Backshell Max. Cable Size DL/DLM3-60 DL/DLM2-96 DL/DLM1-156 204-0016-000 039-0246-000 025-0850-000† 039-0244-000 025-0851-000† 039-0242-000 025-0852-000† 039-0247-000 039-0245-000 039-0243-000 249-4518-000 249-4517-000 249-4520-000 .750 (19.05) DL/DLM5-260 204-4501-000 - - 249-4501-000 .875 (22.23) DL/DLM6-360 204-4500-000 - - 249-4515-000 1.102 (28.00) DL4-624 - 039-0239-000 039-0240-000 - - DL4-1248 - 039-0245-000 039-0236-000 - -
Connector Style Plastic Backshell Cable Clamp for Second Entry in Plastic Backshell Max. Cable Size Polarizing Posts Polarizing Posts DL/DLM5-260 249-2060-000 218-0180-000 .560(14.20mm) 320-0021-006 DL - DL/DLM2-96 249-1985-000 218-0180-000 .560(14.20mm) 320-0021-006 DL 320-0021-005 DL/DLM1-156 249-1950-000 218-0179-000 .875(22.23mm) 320-0021-006 DL 320-0021-005 DL/DLM5-260 - - - 320-4502-000 - DL/DLM6-360 - - - 320-0021-006 - DL4-624 - - - - - DL4-1248 - - - - - † Low cost plastic XX = 45 Degree Cable Entry All dimensions in inches (millimeters in parentheses) Connector Style Plastic Metal
All dimensions in inches (millimeters in parentheses) |
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CRIMP CONTACTSITT CANNON DL SERIES CONNECTORS CRIMP CONTACT ASSEMBLYContact Insertion:
STEP 1: Prior to inserting contacts, turn the shaft counter-clockwise to its maximum open position. STEP 2: With the retention lance positioned away from the shaft, insert contacts from the rear of the plug. RECEPTACLE: STEP 1: With the retention lance positioned toward the shaft hole, insert contacts from the rear of the receptacle. ITT CANNON DL SERIES CONNECTORS CRIMP CONTACT REMOVALTool: CET-DL10
BUSS CONTACTSITT CANNON DL SERIES CONNECTORS BUSS CONTACT ASSEMBLYContact Insertion:
PLUG: STEP 1: Prior to inserting contacts, turn the shaft counter-clockwise to its maximum open position. STEP 2: With the retention lance positioned away from the shaft, insert contacts from the rear of the plug. RECEPTACLE: STEP 1: With the retention lance positioned toward the shaft hole, insert contacts from the rear of the receptacle. ITT CANNON DL SERIES CONNECTORS BUSS CONTACT REMOVALTool: CET-DL3/4/5/6
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Philadelphia
19116
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