Ulti-Mate Micro-D Combo Series Connectors
POWER/COAX/MICRO CONTACTS BUILT INTO ONE CONNECTOR
PEI-Genesis now offers Ulti-Mate’s line of Micro-D Combo Series connectors. Expandable tooling allows Ulti-Mate to offer any combination of Micro, Coax, and Power contacts in any of their standard 2 row shells from size 5 to 65. A Coax or a Power contact replaces 6 micro contacts, meaning a size 21 connector can have 2 power and 7 micro contacts. Coaxial contacts are for use with RG 178/U miniature cables.
When efficiency is a concern, other connectors cannot match the long-term durability and flexible advantages of the Micro-D Combo series by Ulti-Mate, brought to you by PEI-Genesis.
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ULTI-MATE MICRO-D COMBO SERIES MATERIALS & FINISHES
Pin Contacts Beryllium Copper (C17200) per ASTM B194.
Socket Contacts Copper alloy (C21000) per ASTM B36 or leaded commercial bronze (C314000) per ASTM B140.
Contact Plating Gold plated per MIL-DTL-45204D. 50 microinches min. is the standard thickness.
Metal Shells Aluminum alloy per SAE-AMS-QQ-A-200/8, type 6061-T6. Finish is cadmium per SAE-AMS-QQ-P-416, TYPE II, CLASS 3, with suitable underplate with yellow chromate, this plating is not RoHS compliant. Or Finish Electroless Nickel plate per SAE AMS2404, class 3 or 4, .0005 minimum thickness.
Insulator Material Preferred material is Polyphenylene sulfide (PPS) per MIL-M-24519 or ASTM D5927 GST 40F. Color Black.
LCP Liquid Crystal Polymer-Vectra 130 (optional).
Interfacial Seals Fluorosilicone elastomer per MIL-R-25988. Standard on “M” Series socket face.
Hardware Stainless Steel, passivated.
ULTI-MATE MICRO-D COMBO SERIES ELECTRICAL DATA
Contact Resistance 8 mΩ Maximum @ 2.5 A
Current Rating 3.0 A Maximum
Current Rating (16 ga. Power) 10 A
Dielectric Withstanding Voltage 900 VAC at sea level, 300 VAC @ 70,000 ft. Solder cups and shielded cable same as MIL-DTL-83513; 600 VAC at sea level 150VAC @ 70,000 ft.
Impedance Data (Coax) 37 Ω ±5%
Insulation Resistance 5,000 MΩ Minimum
ULTI-MATE MICRO-D COMBO SERIES MECHANICAL
Contact Engaging and Separating Forces 6 oz. max per MIL-DTL-83513 (contact average is 3 oz.); Separation force is 5.0 oz. minimum.
Contact Mating and Unmating Forces per MIL-DTL-83513 Mate = 10 oz. X number of contacts maximum. Unmate = 10.5 oz. X number of contacts minimum.
Vibration No damage or interruption detected (one microsecond sensitivity) when subjected toMethod 2005, Test Condition IV of MIL-STD-1344.
Shock No damage or interruption detected (one microsecond sensitivity) when subjected to Test Condition E. Method 2004 of MIL-STD-1344.
Durability No mechanical defects after 500 matings; Test criteria are mating force, contact resistance, contact engagement, and separation forces.
Salt Spray No exposure of base metal or loss of performance after 96 hours for both Nickel and Cadmium plating.
ULTI-MATE MICRO-D COMBO SERIES HARDWARE
Jackscrew Lo Allen Jackscrew Hi Allen Jackscrew
Lo Slot Jackscrew
Hi Slot Jackpost
M83513/05-02
M83513/05-03
M83513/05-05
M83513/05-06
M83513/05-07
83041xxxx
83041xxxx
83041xxxx
83041xxxx
83041xxxx
.361
(9.17) .868
(22.05) .361
(9.17) .868
(22.05) .500
(12.70) .103
(2.62) .610
(15.49) .103
(2.62) .610
(15.49) .190
(4.83) 2-56 UNC-2A
2-56 UNC-2A
2-56 UNC-2A
2-56 UNC-2A
2-56 UNC-2B
Jackscrew Lo Allen Jackscrew Hi Allen Jackscrew
Lo Slot Jackscrew
Hi Slot Jackpost
M83513/05-012
M83513/05-013
M83513/05-015
M83513/05-016
M83513/05-017
83041xxxx
83041xxxx
83041xxxx
83041xxxx
83041xxxx
.390
(9.91) .902
(22.91) .390
(9.91) .902
(22.91) .500
(12.70) .103
(2.62) .610
(15.49) .103
(2.62) .610
(15.49) .185
(4.70) 4-40 UNC-2A
4-40 UNC-2A
4-40 UNC-2A
4-40 UNC-2A
4-40 UNC-2B
ULTI-MATE MICRO-D COMBO SERIES CONTACT ARRANGEMENTS
Two Row Configuration Micro signal (24 AWG), Power (16 AWG, 10 Amps), Coax (40 Ohms)
From shell size 5 to 65
Maximum up to 10 power contacts and 5 signal contacts
Three Row Configuration 20 signal / 4 power or coax
Configurations available:
Wire to Wire
Wire to Board
Board to Board
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ULTI-MATE MICRO-D COMBO SERIES CREATE PART NUMBER COMBO WIRED
ULTI-MATE MICRO-D COMBO SERIES CREATE PART NUMBER COMBO CIRCUIT
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ULTI-MATE MICRO-D COMBO SERIES DIMENSIONS
Below are some of our most commonly used Micro-D Combo configurations. Consult factory to define a Combo that might work for your application.
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